"Kufotokozera Mwatsatanetsatane Njira Zofananira Zopangira Zida Zamakina a CNC - Kutopetsa Machining"
I. Chiyambi
M'munda wa Machining ndi zida CNC makina, wotopetsa Machining ndi njira yofunika kwambiri zamakono. Itha kukulitsa m'mimba mwake mwamabowo kapena mikombero ina yozungulira ndi zida zodulira ndipo imakhala ndi ntchito zambiri kuchokera pakupanga makina ovuta mpaka kumaliza. Opanga zida zamakina a CNC afotokoza mwatsatanetsatane mfundo, njira, mawonekedwe, ndi kugwiritsa ntchito makina otopetsa.
M'munda wa Machining ndi zida CNC makina, wotopetsa Machining ndi njira yofunika kwambiri zamakono. Itha kukulitsa m'mimba mwake mwamabowo kapena mikombero ina yozungulira ndi zida zodulira ndipo imakhala ndi ntchito zambiri kuchokera pakupanga makina ovuta mpaka kumaliza. Opanga zida zamakina a CNC afotokoza mwatsatanetsatane mfundo, njira, mawonekedwe, ndi kugwiritsa ntchito makina otopetsa.
II. Tanthauzo ndi Mfundo Yamakina Otopetsa
Kutopetsa ndi njira yodulira momwe chodulira chozungulira chozungulira chozungulira chimagwiritsidwa ntchito kukulitsa dzenje lopangidwa kale pa chogwirira ntchito mpaka kukula kwake kuti akwaniritse kulondola kofunikira komanso kuuma kwa pamwamba. Chida chodulira chomwe chimagwiritsidwa ntchito nthawi zambiri chimakhala chodula cham'mphepete chimodzi, chomwe chimatchedwanso bar yotopetsa. Kutopetsa nthawi zambiri kumachitika pamakina otopetsa, malo opangira makina, ndi zida zophatikizira zamakina. Amagwiritsidwa ntchito kwambiri popanga mabowo a cylindrical, mabowo opangidwa ndi ulusi, ma grooves mkati mwa mabowo, ndikumapeto pazida zogwirira ntchito monga mabokosi, mabulaketi, ndi zoyambira zamakina. Zida zapadera zikagwiritsidwa ntchito, malo ozungulira amkati ndi akunja, mabowo opindika, ndi mabowo ena apadera amathanso kukonzedwa.
Kutopetsa ndi njira yodulira momwe chodulira chozungulira chozungulira chozungulira chimagwiritsidwa ntchito kukulitsa dzenje lopangidwa kale pa chogwirira ntchito mpaka kukula kwake kuti akwaniritse kulondola kofunikira komanso kuuma kwa pamwamba. Chida chodulira chomwe chimagwiritsidwa ntchito nthawi zambiri chimakhala chodula cham'mphepete chimodzi, chomwe chimatchedwanso bar yotopetsa. Kutopetsa nthawi zambiri kumachitika pamakina otopetsa, malo opangira makina, ndi zida zophatikizira zamakina. Amagwiritsidwa ntchito kwambiri popanga mabowo a cylindrical, mabowo opangidwa ndi ulusi, ma grooves mkati mwa mabowo, ndikumapeto pazida zogwirira ntchito monga mabokosi, mabulaketi, ndi zoyambira zamakina. Zida zapadera zikagwiritsidwa ntchito, malo ozungulira amkati ndi akunja, mabowo opindika, ndi mabowo ena apadera amathanso kukonzedwa.
III. Gulu la Boring Machining
- Wankhawa wotopetsa
Wotopetsa wotopetsa ndi njira yoyamba yotopetsa Machining. Cholinga chachikulu ndikuchotsa ndalama zambiri ndikuyala maziko omaliza otopetsa komanso omaliza. Panthawi yotopetsa, magawo odulira ndi akulu, koma zofunikira pakuwongolera ndizochepa. Nthawi zambiri, mitu yodula zitsulo zothamanga kwambiri imagwiritsidwa ntchito, ndipo liwiro lodulira ndi 20-50 mita / mphindi. - Semi-malize wotopetsa
Semi-finish boring imachitika pambuyo potopetsa kwambiri kuti ipititse patsogolo kulondola kwa dzenje ndi mawonekedwe apamwamba. Panthawiyi, magawo odulira amakhala ocheperako, ndipo zofunikira pakuwongolera ndizokwera kwambiri kuposa zotopetsa. Mukamagwiritsa ntchito mutu wodula zitsulo zothamanga kwambiri, liwiro lodulira likhoza kuwonjezeka moyenera. - Malizani wotopetsa
Kumaliza wotopetsa ndi njira yomaliza yotopetsa Machining ndipo imafuna kulondola kwambiri komanso kuuma kwapamwamba. Pamapeto wotopetsa, magawo odulira ndi ang'onoang'ono kuti atsimikizire kukonza bwino. Mukamagwiritsa ntchito mutu wa carbide cutter, liwiro lodulira limatha kufika mamita oposa 150 / mphindi. Kuti mutope mwatsatanetsatane komanso momveka bwino komanso movuta kwambiri, makina otopetsa a jig amagwiritsidwa ntchito, ndipo zida zodulira zopangidwa ndi zinthu zolimba kwambiri monga carbide, diamondi, ndi kiyubiki boron nitride zimagwiritsidwa ntchito. Mlingo wocheperako kwambiri (0.02-0.08 mm / rev) ndi kuya kwakuya (0.05-0.1 mm) amasankhidwa, ndipo liwiro lodulira ndilapamwamba kuposa lotopetsa wamba.
IV. Zida Zotopetsa Machining
- Wodula m'mphepete imodzi
Chodula cham'mphepete chimodzi ndicho chida chomwe chimagwiritsidwa ntchito kwambiri popanga makina otopetsa. Ili ndi mawonekedwe osavuta komanso osinthika amphamvu. Zida zosiyanasiyana ndi mawonekedwe a geometric zitha kusankhidwa molingana ndi zofunikira zosiyanasiyana. - Eccentric boring cutter
The eccentric boring cutter ndi yoyenera kukonza mabowo ena okhala ndi mawonekedwe apadera, monga ma eccentric mabowo. Imawongolera kukula kwa processing ndikusintha eccentricity. - Chitsamba chozungulira
Tsamba lozungulira limatha kupititsa patsogolo moyo wautumiki komanso kukonza bwino kwa chida. Ikhoza kusinthasintha panthawi yomwe ikukonza kuti ikhale yozungulira kuti ikhale yofanana. - Special msana wotopetsa wodula
Chodula chakumbuyo chimagwiritsidwa ntchito pokonza mabowo obowoka. Pa CNC makina zida, ife zambiri ntchito zida sanali muyezo ndi ntchito CNC Machining mapulogalamu kwa mmbuyo wotopetsa.
V. Njira Makhalidwe a Boring Machining
- Lonse processing osiyanasiyana
Makina otopetsa amatha kupanga mabowo amitundu yosiyanasiyana, kuphatikiza mabowo a cylindrical, mabowo okhala ndi ulusi, ma grooves mkati mwa mabowo, ndi nkhope zakumapeto. Panthawi imodzimodziyo, mabowo ooneka ngati apadera monga malo ozungulira amkati ndi akunja ndi mabowo a tapered amathanso kukonzedwa. - Mkulu processing mwatsatanetsatane
Mwa kusankha mwanzeru zida zodulira, magawo odulira, ndi matekinoloje opangira, kulondola kwapamwamba kwambiri kumatha kuchitika. Nthawi zambiri, kulondola kosasangalatsa kwa zida zachitsulo kumatha kufikira IT9-7, ndipo kuuma kwapamtunda ndi ma microns Ra2.5-0.16. Kuti mutope mwatsatanetsatane, kulondola kwa kukonza kumatha kufikira IT7-6, ndipo kuuma kwapamtunda ndi ma microns a Ra0.63-0.08. - Kusinthasintha kwamphamvu
Makina otopetsa amatha kuchitidwa pamitundu yosiyanasiyana ya zida zamakina, monga makina otopetsa, malo opangira makina, ndi zida zophatikizira zamakina. Pa nthawi yomweyo, zida kudula osiyana ndi umisiri processing akhoza kusankhidwa malinga ndi zofunika zosiyanasiyana processing. - Kutalikirana kwakukulu komanso kosavuta kupanga kugwedezeka
Chifukwa cha kutalika kwakukulu kwa bar yotopetsa, kugwedezeka ndikosavuta kuchitika. Chifukwa chake, magawo oyenera odulira amayenera kusankhidwa panthawi yokonza kuti achepetse kugwedezeka pakuchita bwino.
VI. Minda Yogwiritsa Ntchito Boring Machining
- Makampani opanga makina
M'makampani opanga makina, makina otopetsa amagwiritsidwa ntchito kwambiri pokonza zinthu monga mabokosi, mabulaketi, ndi zoyambira zamakina. Zogwirira ntchitozi nthawi zambiri zimafunika kukonzedwa ndi ma cylindrical mabowo olondola kwambiri, mabowo okhala ndi ulusi, ndi ma grooves mkati mwa mabowo. - Makampani opanga magalimoto
M'makampani opanga magalimoto, zida zazikulu monga midadada ya injini ndi milandu yotumizira zimayenera kukonzedwa molondola kwambiri potopetsa. Kukonzekera kwazinthuzi kumakhudza mwachindunji machitidwe ndi kudalirika kwa magalimoto. - Azamlengalenga makampani
Makampani opanga zakuthambo ali ndi zofunikira kwambiri pakukonza molondola komanso mtundu wa zida. Makina otopetsa amagwiritsidwa ntchito kwambiri pokonza zida zazikulu monga masamba a injini ndi ma turbine discs m'munda wazamlengalenga. - Makampani opanga nkhungu
M'makampani opanga nkhungu, zibowo ndi ziboliboli za nkhungu nthawi zambiri zimafunika kukonzedwa bwino kwambiri ndikutopetsa. Kukonzekera kwa zigawozi kumakhudza mwachindunji moyo wautumiki wa nkhungu ndi khalidwe la mankhwala.
VII. Njira Zodzitetezera Pochita Zotopetsa Machining
- Kusankha zida
Sankhani zida zoyenera ndi mawonekedwe a geometric malinga ndi zofunikira zosiyanasiyana. Pakukonza bwino kwambiri, zida zopangidwa ndi zida zolimba kwambiri ziyenera kusankhidwa. - Kusankha magawo odulira
Moyenera sankhani magawo odulira kuti mupewe mphamvu yodula kwambiri komanso kugwedezeka. Pa akhakula wotopetsa, ndi kudula magawo akhoza moyenerera kuchuluka kusintha processing dzuwa; Pamapeto wotopetsa, magawo odulira ayenera kuchepetsedwa kuti atsimikizire kuti ntchitoyo ndi yabwino. - Kuyika kwa workpiece
Onetsetsani kuti workpiece yayikidwa mwamphamvu kuti musasunthike panthawi yokonza. Pakukonza mwatsatanetsatane, zida zapadera ndi zida zoyikira ziyenera kugwiritsidwa ntchito. - Kulondola kwa chida cha makina
Sankhani chida cha makina cholondola kwambiri komanso kukhazikika kwabwino pamakina otopetsa. Nthawi zonse sungani ndi kusunga chida cha makina kuti muwonetsetse kuti chimagwira ntchito bwino komanso chimagwira ntchito. - Processing ndondomeko polojekiti
Pa ndondomeko processing, kuwunika bwino ntchito udindo ndi yake kusintha magawo kudula ndi kuvala chida. Pakukonza kolondola kwambiri, ukadaulo wodziwikiratu pa intaneti uyenera kugwiritsidwa ntchito kuyang'anira kukula kwa makonzedwe ndi mawonekedwe apamwamba munthawi yeniyeni.
VIII. Mapeto
Monga imodzi mwa njira wamba Machining zida CNC makina, Machining wotopetsa ali makhalidwe monga lonse processing osiyanasiyana, mwatsatanetsatane mkulu, ndi kusinthasintha amphamvu. Imagwiritsidwa ntchito kwambiri m'mafakitale monga kupanga makina, kupanga magalimoto, malo opangira ndege, ndi kupanga nkhungu. Mukamachita makina otopetsa, ndikofunikira kusankha zida zodulira moyenerera, magawo odulira ndi matekinoloje opangira, kulabadira unsembe wa workpiece ndi kulondola kwa chida cha makina, ndikulimbikitsa kuwunika kowunika kuonetsetsa kuti ntchitoyo ndi yabwino. Ndi chitukuko chosalekeza cha ukadaulo wa CNC, kulondola komanso kugwiritsa ntchito bwino kwa makina otopetsa kupitilirabe kuwongolera, kumathandizira kwambiri pakukula kwamakampani opanga zinthu.
Monga imodzi mwa njira wamba Machining zida CNC makina, Machining wotopetsa ali makhalidwe monga lonse processing osiyanasiyana, mwatsatanetsatane mkulu, ndi kusinthasintha amphamvu. Imagwiritsidwa ntchito kwambiri m'mafakitale monga kupanga makina, kupanga magalimoto, malo opangira ndege, ndi kupanga nkhungu. Mukamachita makina otopetsa, ndikofunikira kusankha zida zodulira moyenerera, magawo odulira ndi matekinoloje opangira, kulabadira unsembe wa workpiece ndi kulondola kwa chida cha makina, ndikulimbikitsa kuwunika kowunika kuonetsetsa kuti ntchitoyo ndi yabwino. Ndi chitukuko chosalekeza cha ukadaulo wa CNC, kulondola komanso kugwiritsa ntchito bwino kwa makina otopetsa kupitilirabe kuwongolera, kumathandizira kwambiri pakukula kwamakampani opanga zinthu.