Nkhani - Kufotokozera Mwatsatanetsatane Zazowonongeka Zomwe Zachitika mu Chida Chosandutsa Malo Opangira Machining ndi Mayankho Awo.

Kusanthula ndi Njira Zothetsera Zowonongeka kwa Chida mu Machining Center

Chidziwitso: Pepalali likufotokoza mwatsatanetsatane za zovuta zomwe zimachitika pakuchotsa zida zamalo opangira makina ndi mayankho ake ofanana. Makina osinthira zida zodziwikiratu (ATC) pamalo opangira makina ali ndi mphamvu yofunikira pakukonza bwino komanso kulondola, ndipo zovuta zochotsa zida ndizofala komanso zovuta kwambiri pakati pawo. Kupyolera mu kusanthula mozama zifukwa zosiyanasiyana za malfunctions, monga zachilendo mu zigawo monga chida unclamping solenoid valavu, silinda chida-kugunda yamphamvu, mbale kasupe, ndi zikhadabo kukoka, komanso mavuto okhudzana ndi magwero mpweya, mabatani, ndi mabwalo, ndi kuphatikizidwa ndi lolingana njira zothetsera mavuto, cholinga chake ndi kuthandiza opareshoni ndi kukonza likulu la ogwira ntchito mwamsanga ndi kuthetsa machi unclamping malfunctions, kuonetsetsa ntchito yachibadwa ndi khola la malo Machining, ndi kusintha dzuwa kupanga ndi processing khalidwe.

I. Chiyambi

Monga zida zoyambira pantchito yamakina amakono, chosinthira chida chodziwikiratu (ATC) chamalo opangira makina chathandizira kwambiri kukonza bwino komanso kulondola. Pakati pawo, chida unclamping ntchito ndi ulalo waukulu mu basi njira kusintha chida. Kamodzi chida unclamping kukanika kuchitika, izo mwachindunji kusokoneza processing ndi kukhudza patsogolo kupanga ndi khalidwe mankhwala. Chifukwa chake, ndikofunikira kwambiri kumvetsetsa mozama za zovuta zomwe wamba pakuchotsa zida zamalo opangira makina ndi mayankho awo.

II. Mwachidule za Mitundu Yosinthira Zida Zodziwikiratu mu Machining Centers ndi Tool Unclamping Malfunctions

Pali mitundu iwiri yomwe imagwiritsidwa ntchito kwambiri yosinthira zida zosinthira zida (ATC) m'malo opangira makina. Chimodzi ndi chakuti chidacho chimasinthidwa mwachindunji ndi spindle kuchokera ku magazini ya chida. Njirayi ikugwiritsidwa ntchito ku malo ang'onoang'ono opangira makina, omwe amadziwika ndi magazini ang'onoang'ono a zida, zida zocheperapo, ndi ntchito zosavuta zosinthira zida. Pamene zovuta monga kugwetsa zida zimachitika, chifukwa cha dongosolo losavuta, zimakhala zosavuta kupeza chomwe chimayambitsa vutoli ndikuchichotsa panthawi yake. Chinacho ndikudalira chowongolera kuti amalize kusinthanitsa zida pakati pa spindle ndi magazini ya chida. Kuchokera pamawonekedwe a mapangidwe ndi ntchito, njirayi ndi yovuta kwambiri, yomwe imaphatikizapo mgwirizano wogwirizana wa zigawo zambiri zamakina ndi ntchito. Choncho, mwayi ndi mitundu malfunctions pa chida unclamping ndondomeko ndi ochuluka.
Pa ntchito machining malo, kulephera kumasula chida ndi chizindikiro mmene chida unclamping malfunctions. Kulephera kumeneku kungayambitsidwe ndi zifukwa zingapo, ndipo zotsatirazi zidzachititsa kusanthula mwatsatanetsatane zifukwa zosiyanasiyana za malfunctions.

III. Kusanthula Zomwe Zimayambitsa Kusagwira Ntchito Kwachida

(I) Kuwonongeka kwa Chida Chopanda Unclamping Valve ya Solenoid

Chida chotsegula valavu ya solenoid chimagwira ntchito yofunika kwambiri pakuwongolera kayendedwe ka mpweya kapena mafuta a hydraulic panthawi yochotsa chida. Valavu ya solenoid ikawonongeka, sizingasinthe mawonekedwe a mpweya kapena mafuta mwachizolowezi, zomwe zimapangitsa kuti pakhale kulephera kutumiza mphamvu yofunikira kuti chida chisasunthike kuzinthu zofananira. Mwachitsanzo, mavuto monga valavu yotsekeka kapena kuyaka kwa ma electromagnetic kutha kumachitika mu valavu ya solenoid. Ngati pakati pa valavu yatsekedwa, valavu ya solenoid sichitha kusintha momwe ma mayendedwe apakati atsekedwa motsatira malangizo. Ngati coil yamagetsi iyaka, imatsogolera mwachindunji kutayika kwa ntchito yowongolera ya valavu ya solenoid.

(II) Kuwonongeka kwa Spindle Tool-Hitting Cylinder

Silinda yogunda chida ndi chinthu chofunikira chomwe chimapereka mphamvu yochotsa chida. Kuwonongeka kwa silinda yogunda zida kumatha kuwoneka ngati kutayikira kwa mpweya kapena kutayikira kwamafuta chifukwa cha ukalamba kapena kuwonongeka kwa zisindikizo, zomwe zimapangitsa kuti silinda yogundayo isathe kupanga mphamvu yokwanira kapena kukoka kuti amalize ntchito yochotsa chidacho. Kuphatikiza apo, kuvala kapena kusinthika kwazinthu monga pisitoni ndi pisitoni ndodo mkati mwa silinda yowotchera zida zidzakhudzanso magwiridwe ake anthawi zonse ndikulepheretsa ntchito yochotsa chida.

(III) Kuwonongeka kwa mbale za Spindle Spring

Ma spindle spring plates amagwira ntchito yothandiza pakuchotsa zida, mwachitsanzo, kupereka chotchinga chokhazikika pomwe chida chikamizidwa ndikumasulidwa. Pamene mbale kasupe kuonongeka, iwo sangathe kupereka mphamvu zotanuka zoyenera, chifukwa unsmooth chida unclamping ntchito. Mabala a kasupe amatha kukhala ndi zinthu monga fracture, deformation, kapena kufooka kwamphamvu. Mbale yosweka ya masika sichitha kugwira ntchito bwino. Mbale yopunduka ya masika isintha mawonekedwe ake okhala ndi mphamvu, ndipo kufooka kwapang'onopang'ono kungapangitse chidacho kuti chisasunthike kwathunthu pamikhalidwe yolimba ya spindle panthawi yochotsa chida.

(IV) Kuwonongeka kwa Zikhadabo Zokoka Spindle

Zikhadabo za spindle kukoka ndi zigawo zomwe zimalumikizana mwachindunji ndi shank kuti ikwaniritse kumangitsa ndi kumasula chida. Kuwonongeka kwa zikhadabo zokoka kungayambitsidwe ndi kuvala chifukwa chogwiritsa ntchito nthawi yayitali, zomwe zimapangitsa kuchepa kwa kulondola koyenera pakati pa zikhadabo zokoka ndi shank ya chida komanso kulephera kugwira bwino kapena kumasula chidacho. Zikhadabo zokoka zimathanso kuwonongeka kwambiri ngati kuthyoka kapena kupindika. Zikatero, chidacho sichidzatha kumasulidwa bwinobwino.

(V) Gwero la Mpweya Wosakwanira

M'malo opangira makina omwe ali ndi chida cha pneumatic unclamping system, kukhazikika ndi kukwanira kwa mpweya ndikofunikira kwambiri pakugwiritsa ntchito chida chochotsa. Kusakwanira kwa mpweya kungayambitsidwe ndi zifukwa monga kulephera kwa kompresa ya mpweya, kuphulika kapena kutsekeka kwa mapaipi a mpweya, ndi kusintha kosayenera kwa mphamvu ya mpweya. Pamene mpweya gwero kuthamanga sikokwanira, izo sangathe kupereka mphamvu zokwanira chida unclamping chipangizo, chifukwa kulephera kwa zigawo zikuluzikulu monga chida kugunda yamphamvu ntchito bwinobwino, ndipo motero kulephera kulephera kumasula chida chidzachitika.

(VI) Kulumikizana Koyipa kwa Batani Losatseketsa Chida

Chida chotsitsa batani ndi gawo lomwe limagwiritsidwa ntchito ndi ogwiritsa ntchito kuyambitsa chilangizo chopanda chida. Ngati batani silikulumikizana bwino, zitha kupangitsa kuti chizindikirocho chisasunthike kuti chisatumizidwe kudongosolo lowongolera nthawi zonse, ndipo chifukwa chake chida chosatsegula sichingayambike. Kusalumikizana bwino kwa batani kumatha chifukwa chazifukwa monga makutidwe ndi okosijeni, kuvala kwa zolumikizana zamkati, kapena kulephera kwa masika.

(VII) Madera Osweka

The chida unclamping ulamuliro wa Machining pakati kumaphatikizapo kugwirizana kwa mabwalo amagetsi. Mabwalo osweka angayambitse kusokonezeka kwa ma siginecha owongolera. Mwachitsanzo, mabwalo olumikizira zigawo monga chida chosautsa valavu ya solenoid ndi chojambulira chogunda cha silinda amatha kusweka chifukwa cha kugwedezeka kwa nthawi yayitali, kuvala, kapena kukokedwa ndi mphamvu zakunja. Mabwalo atasweka, zigawo zofunikira sizingalandire zizindikiro zowongolera, ndipo ntchito yochotsa chida sichingachitike mwachizolowezi.

(VIII) Kusowa kwa Mafuta mu Chikho Chogunda Mafuta a Cylinder

Kwa malo opangira makina okhala ndi silinda yowotchera chida cha hydraulic, kusowa kwa mafuta mu kapu yamafuta yachitsulo kukhudza momwe silinda yowotchera zida imagwirira ntchito. Kusakwanira kwa mafuta kumapangitsa kuti mafuta azikhala bwino mkati mwa silinda yogunda zida, kukulitsa kukana kwamphamvu pakati pa zigawo, komanso kumapangitsa kuti silinda yowomba chida isathe kupanga mphamvu yokwanira yamafuta kuyendetsa pisitoni, zomwe zimakhudza kuyenda bwino kwa chipangizocho.

(IX) Chida Cha Shank Collet cha Makasitomala Simakwaniritsa Zofunikira

Ngati chida cha shank collet chogwiritsidwa ntchito ndi kasitomala sichikwaniritsa zofunikira za malo opangira makina, mavuto amatha kuchitika panthawi yochotsa chida. Mwachitsanzo, ngati kukula kwa koleti kuli kokulirapo kapena kochepa kwambiri, kungayambitse zikhadabo za spindle kulephera kugwira bwino kapena kumasula shank ya chida, kapena kupanga kukana kwachilendo pakuchotsa chida, zomwe zimapangitsa kuti chidacho chilephere kumasula.

IV. Njira Zothetsera Mavuto Pazida Zosagwira Ntchito

(I) Yang'anani Ntchito ya Solenoid Valve ndikuisintha ngati Yawonongeka

Choyamba, gwiritsani ntchito zida zaukadaulo kuti muwone momwe chida cholumikizira solenoid chikugwirira ntchito. Mutha kuwona ngati valavu ya valavu ya solenoid imagwira ntchito bwino ikayatsidwa ndi kuzimitsa, kapena gwiritsani ntchito ma multimeter kuti muwone ngati kukana kwa koyilo yamagetsi ya valavu ya solenoid kuli mkati mwanthawi zonse. Zikapezeka kuti valavu ya valavu yatsekedwa, mukhoza kuyesa kuyeretsa ndi kusunga valavu ya solenoid kuti muchotse zonyansa ndi dothi pamtunda wa valve. Ngati koyilo yamagetsi yayaka, valavu yatsopano ya solenoid iyenera kusinthidwa. Mukasintha valavu ya solenoid, onetsetsani kuti mwasankha chinthu chokhala ndi chitsanzo chofanana kapena chogwirizana ndi choyambirira ndikuchiyika motsatira ndondomeko yoyenera yoyika.

(II) Yang'anani Kagwiritsidwe Ntchito ka Chida Chomenya Cylinder ndikuisintha ngati Yawonongeka

Kwa silinda yogunda chida cha spindle, yang'anani momwe imagwirira ntchito, kusuntha kwa pistoni, ndi zina zambiri. Mutha kuweruza poyang'ana ngati zisindikizo zawonongeka powona ngati pali kutuluka kwa mpweya kapena kutuluka kwamafuta kunja kwa silinda yogunda chida. Ngati pali kutayikira, m'pofunika disassemble chida-kugunda yamphamvu ndi m'malo zisindikizo. Panthawi imodzimodziyo, fufuzani ngati pali kuvala kapena kusinthika kwa zinthu monga pisitoni ndi pisitoni ndodo. Ngati pali mavuto, zigawo zogwirizana ziyenera kusinthidwa panthawi yake. Mukayika silinda yowomba chida, samalani ndikusintha kugunda ndi malo a pistoni kuti muwonetsetse kuti ikugwirizana ndi zofunikira za chida chopanda uclamping.

(III) Yang'anani Kuchuluka Kwazowonongeka kwa Mapepala a Spring ndikuwasintha ngati Pakufunika

Mukayang'ana mbale za spindle spring, fufuzani mosamala ngati pali zizindikiro zoonekeratu za kuwonongeka monga fracture kapena deformation. Kwa mbale zopunduka pang'ono zamasika, mutha kuyesa kuzikonza. Komabe, mbale za masika zomwe zimasweka, zopunduka kwambiri, kapena zofowoka, mbale zatsopano zamasika ziyenera kusinthidwa. Mukasintha mbale za masika, samalani posankha zofunikira ndi zipangizo zoyenera kuti muwonetsetse kuti ntchito yawo ikukwaniritsa zofunikira za malo opangira makina.

(IV) Yang'anani ngati Zikhadabo Zokoka Spindle Zili Pabwino ndikuzisintha ngati Zawonongeka kapena Zawonongeka

Mukayang'ana zikhadabo za spindle kukoka, choyamba muwone ngati pali kuvala, kuthyoka, etc. pa maonekedwe a kukoka zikhadabo. Kenako gwiritsani ntchito zida zapadera kuyeza kulondola koyenera pakati pa zikhadabo zokoka ndi shank ya chida, monga ngati kusiyana kwake kuli kwakukulu. Ngati zikhadabo zokoka zavala, zitha kukonzedwa. Mwachitsanzo, kulondola kwapamwamba kumatha kubwezeretsedwanso kudzera mukupera ndi njira zina. Kwa zikhadabo zokoka zomwe zathyoka kapena zotopa kwambiri ndipo sizingathe kukonzedwa, zikhadabo zatsopano zokoka ziyenera kusinthidwa. Mukasintha zikhadabo zokoka, kukonza zolakwika kuyenera kuchitika kuti zitsimikizire kuti zitha kugwira bwino ndikumasula chidacho.

(V) Yang'anani Kuchuluka Kwazowonongeka kwa Batani ndi Kusintha Ngati Zawonongeka

Pa batani losankhira chida, sungunulani chipolopolo cha batani ndikuwona makutidwe ndi okosijeni ndi kuvala kwa zolumikizira zamkati komanso kukhazikika kwa kasupe. Ngati zolumikizanazo zili ndi okosijeni, mutha kugwiritsa ntchito sandpaper kupukuta pang'onopang'ono ndikuchotsa wosanjikiza wa oxide. Ngati zolumikizanazo zavala kwambiri kapena masika akulephera, batani latsopano liyenera kusinthidwa. Mukayika batani, onetsetsani kuti batani layikidwa mwamphamvu, ntchitoyo imamveka ngati yachilendo, ndipo imatha kutumiza chizindikiro chosasinthika cha chida kudongosolo lowongolera.

(VI) Onani Ngati Madera Aphwanyidwa

Yang'anani pazida zowongolera zowongolera kuti muwone ngati pali mabwalo osweka. Pazigawo zomwe zikuganiziridwa kuti zosweka, mutha kugwiritsa ntchito multimeter kuyesa kuyesa kopitilira. Zikapezeka kuti madera osweka, fufuzani malo enieni a yopuma, kudula kuonongeka mbali ya dera, ndiyeno ntchito zipangizo zoyenera kugwirizana waya monga kuwotcherera kapena crimping kulumikiza iwo. Mukatha kulumikizana, gwiritsani ntchito zida zotchingira monga insulating tepi kuti mutseke zolumikizira zozungulira kuti mupewe zovuta zazifupi ndi zina.

(VII) Dzazani Mafuta mu Chikho Chogunda Mafuta a Cylinder

Ngati kusagwira bwino ntchito kwachitika chifukwa chosowa mafuta mu kapu yamafuta ya silinda yogunda chida, pezani kaye pomwe pali kapu yamafuta achitsulo. Kenako gwiritsani ntchito mtundu womwe watchulidwa wamafuta a hydraulic kuti mudzaze mafuta pang'onopang'ono mu kapu yamafuta pomwe mukuwona kuchuluka kwamafuta mu kapu yamafuta osapitirira malire apamwamba a kapu yamafuta. Mukadzaza mafuta, yambitsani makina opangira makinawo ndikuyesa zida zingapo kuti mafuta azizungulira mkati mwa silinda yogunda zida ndikuwonetsetsa kuti silinda yogunda zida imagwira ntchito bwino.

(VIII) Ikani Ma Collets omwe Amakumana ndi Mulingo

Zikapezeka kuti chida cha shank collet chamakasitomala sichimakwaniritsa zofunikira, kasitomala ayenera kudziwitsidwa munthawi yake ndikufunika kuti alowe m'malo mwa chida cha shank collet chomwe chimakwaniritsa zofunikira za malo opangira makina. Pambuyo posintha collet, yesani kuyika kwa chidacho ndi ntchito yochotsa chidacho kuti muwonetsetse kuti zida zosagwira bwino zomwe zimayambitsidwa ndi vuto la collet sizichitikanso.

V. Njira Zopewera Zowonongeka kwa Chida

Kuphatikiza pa kutha kuthetsa msanga vuto losasinthika la zida zikachitika, kuchitapo kanthu zodzitetezera kungathe kuchepetsa kuthekera kwa kulephera kwa chida.

(I) Kusamalira Nthawi Zonse

Pangani dongosolo loyenera lokonzekera malo opangira makina ndikuyang'ana nthawi zonse, kuyeretsa, kuthira mafuta, ndikusintha magawo okhudzana ndi kuchotsa zida. Mwachitsanzo, nthawi zonse yang'anani mmene ntchito chida unclamping valavu solenoid ndi kuyeretsa valavu pachimake; yang'anani zisindikizo ndi momwe mafuta alili a silinda yogunda zida ndikusinthira mwachangu zisindikizo zokalamba ndikuwonjezeranso mafuta; fufuzani kuvala kwa zikhadabo za spindle kukoka ndi mbale za masika ndi kukonza zofunika kapena zosintha.

(II) Kugwiritsa Ntchito Moyenera ndi Kugwiritsa Ntchito

Ogwira ntchito ayenera kulandira maphunziro aukatswiri komanso kudziwa njira zoyendetsera makinawo. Panthawi yogwira ntchito, gwiritsani ntchito batani la unclamping molondola ndikupewa misoperation. Mwachitsanzo, musakanize batani losankhira chida pamene chida chikuzungulira kuti musawononge zida zochotsa zida. Nthawi yomweyo, samalani ngati kuyika kwa shank ya chida ndikolondola ndikuwonetsetsa kuti chida cha shank collet chikukwaniritsa zofunikira.

(III) Kuwongolera Zachilengedwe

Sungani malo ogwirira ntchito a malo opangira makinawa aukhondo, owuma, komanso kutentha koyenera. Pewani zonyansa monga fumbi ndi chinyezi kuti zisalowe mkati mwa chipangizo chotsegula kuti musachite dzimbiri, kuwononga, kapena kutsekeka. Onetsetsani kutentha kwa malo ogwirira ntchito mkati mwa malo ovomerezeka a makina opangira makina kuti mupewe kuwonongeka kwa ntchito kapena kuwonongeka kwa zigawo zomwe zimachitika chifukwa cha kutentha kwambiri kapena kutsika kwambiri.

VI. Mapeto

Chida unclamping malfunctions m'malo Machining ndi chimodzi mwa zinthu zofunika zimakhudza ntchito yachibadwa ya malo Machining. Kupyolera mu kusanthula mwatsatanetsatane zomwe zimayambitsa kuwonongeka kwa zida, kuphatikizapo kuwonongeka kwa zinthu monga chida chosautsa valavu ya solenoid, silinda yowomba chida cha spindle, mbale za masika, ndi zikhadabo zokoka, komanso mavuto okhudzana ndi mpweya, mabatani, ndi maulendo, komanso kuphatikizapo njira zothetsera mavuto pazifukwa zosiyanasiyana zowononga, kudzaza mafuta, kufufuza ndi kudzaza zigawo. kusintha madera, ndipo pamodzi ndi njira zodzitetezera kwa chida unclamping malfunctions, monga kukonza nthawi zonse, ntchito zolondola ndi ntchito, ndi kulamulira chilengedwe, kudalirika kwa chida unclamping m'malo Machining akhoza bwino bwino, mwayi wa malfunctions akhoza kuchepetsedwa, ntchito kothandiza ndi khola la malo Machining akhoza kuonetsetsa kuti processing ndi khalidwe la makina akhoza kuonetsetsa kuti ntchito yabwino ndi kukonza makina kupanga. Ogwira ntchito ndi ogwira ntchito yokonza malo opangira makina ayenera kumvetsetsa mozama za zomwe zimayambitsa kusokonekera ndi njira zothetsera vutoli kuti athe kuzindikira mwachangu komanso molondola ndikuthana ndi vuto la zida zomwe sizigwira ntchito bwino komanso kupereka chithandizo champhamvu pakupanga ndi kupanga mabizinesi.