Comprehensive Maintenance Guide kwa CNC Milling Machine Systems
Monga chida chofunikira pakupanga makina amakono, makina opangira mphero a CNC amatha makina osiyanasiyana ovuta pazida zogwirira ntchito ndi odulira mphero ndipo amagwiritsidwa ntchito kwambiri m'madipatimenti monga kupanga ndi kukonza makina. Kuwonetsetsa kuti makina a CNC mphero akugwira ntchito mokhazikika, kukulitsa moyo wake wautumiki ndikutsimikizira kulondola kwa makonzedwe, kukonza kwasayansi ndi koyenera ndikofunikira. Kenako, tiyeni tifufuze mfundo zazikulu za kukonza makina a CNC mphero limodzi ndi wopanga makina a CNC.
I. Ntchito ndi Kuchuluka kwa Ntchito ya CNC Milling Machines
Makina opangira mphero a CNC makamaka amagwiritsa ntchito odulira mphero kuti akonze malo osiyanasiyana azogwirira ntchito. Wodulira mphero nthawi zambiri amazungulira mozungulira nsonga yake, pomwe chogwirira ntchito ndi chodulira mphero zimagwira ntchito yoyendera chakudya. Sizingangokhala ndege zamakina, ma grooves, komanso kukonza mawonekedwe osiyanasiyana ovuta monga malo opindika, magiya, ndi ma spline shafts. Poyerekeza ndi makina a planing, makina opangira mphero a CNC ali ndi magwiridwe antchito apamwamba kwambiri ndipo amatha kukwaniritsa zofunikira zamagulu osiyanasiyana olondola kwambiri komanso owoneka bwino, omwe amagwira ntchito yofunika kwambiri m'mafakitale ambiri monga zakuthambo, kupanga magalimoto, ndi kukonza nkhungu.
Makina opangira mphero a CNC makamaka amagwiritsa ntchito odulira mphero kuti akonze malo osiyanasiyana azogwirira ntchito. Wodulira mphero nthawi zambiri amazungulira mozungulira nsonga yake, pomwe chogwirira ntchito ndi chodulira mphero zimagwira ntchito yoyendera chakudya. Sizingangokhala ndege zamakina, ma grooves, komanso kukonza mawonekedwe osiyanasiyana ovuta monga malo opindika, magiya, ndi ma spline shafts. Poyerekeza ndi makina a planing, makina opangira mphero a CNC ali ndi magwiridwe antchito apamwamba kwambiri ndipo amatha kukwaniritsa zofunikira zamagulu osiyanasiyana olondola kwambiri komanso owoneka bwino, omwe amagwira ntchito yofunika kwambiri m'mafakitale ambiri monga zakuthambo, kupanga magalimoto, ndi kukonza nkhungu.
II. Daily Operating Maintenance Scope of CNC Milling Machines
(A) Ntchito Yoyeretsa
Ntchito ya tsiku ndi tsiku ikamalizidwa, yeretsani bwino zitsulo zachitsulo ndi zinyalala pa chida cha makina ndi zigawo zake. Gwiritsani ntchito zida zoyeretsera zodzipatulira, monga maburashi ndi mfuti zamlengalenga, kuti muwonetsetse ukhondo wa zida zamakina, benchi yogwirira ntchito, mawonekedwe, ndi malo ozungulira.
Mwachitsanzo, kwa chitsulo filings pa workbench pamwamba, choyamba kusesa iwo ndi burashi, ndiyeno kuwomba kutali zotsalira zinyalala mu ngodya ndi mipata ndi wothinikizidwa mpweya.
Tsukani zida zomangira ndi zoyezera, pukutani ndikuziyika bwino kuti mudzagwiritsenso ntchito.
(A) Ntchito Yoyeretsa
Ntchito ya tsiku ndi tsiku ikamalizidwa, yeretsani bwino zitsulo zachitsulo ndi zinyalala pa chida cha makina ndi zigawo zake. Gwiritsani ntchito zida zoyeretsera zodzipatulira, monga maburashi ndi mfuti zamlengalenga, kuti muwonetsetse ukhondo wa zida zamakina, benchi yogwirira ntchito, mawonekedwe, ndi malo ozungulira.
Mwachitsanzo, kwa chitsulo filings pa workbench pamwamba, choyamba kusesa iwo ndi burashi, ndiyeno kuwomba kutali zotsalira zinyalala mu ngodya ndi mipata ndi wothinikizidwa mpweya.
Tsukani zida zomangira ndi zoyezera, pukutani ndikuziyika bwino kuti mudzagwiritsenso ntchito.
(B) Kusamalira Mafuta
Yang'anani kuchuluka kwa mafuta m'zigawo zonse kuti muwonetsetse kuti sizotsika kuposa mafuta. Kwa magawo omwe ali pansi pa muyezo, onjezerani mafuta odzola oyenera munthawi yake.
Mwachitsanzo, yang'anani mlingo wa mafuta opaka mu bokosi la spindle. Ngati sikukwanira, onjezerani mafuta odzola amtundu woyenera.
Onjezani mafuta opaka pagawo lililonse losuntha la zida zamakina, monga njanji zowongolera, zomangira zotsogola, ndi zotchingira, kuti muchepetse kuwonongeka ndi kukangana.
Yang'anani kuchuluka kwa mafuta m'zigawo zonse kuti muwonetsetse kuti sizotsika kuposa mafuta. Kwa magawo omwe ali pansi pa muyezo, onjezerani mafuta odzola oyenera munthawi yake.
Mwachitsanzo, yang'anani mlingo wa mafuta opaka mu bokosi la spindle. Ngati sikukwanira, onjezerani mafuta odzola amtundu woyenera.
Onjezani mafuta opaka pagawo lililonse losuntha la zida zamakina, monga njanji zowongolera, zomangira zotsogola, ndi zotchingira, kuti muchepetse kuwonongeka ndi kukangana.
(C) Kuyang'ana kofulumira
Yang'anani ndikumangirira zida zomangira zomwe zili ndi zida zogwirira ntchito kuti muwonetsetse kuti palibe kumasuka panthawi yokonza.
Mwachitsanzo, yang'anani ngati zomangira zomangira za vise zimangiriridwa kuti chogwirira ntchito chisasunthe.
Yang'anani zomangira ndi mabawuti a gawo lililonse lolumikizira, monga zomangira zolumikizira pakati pa mota ndi zomangira zotsogola, ndi zomangira za slider yowongolera njanji, kuti muwonetsetse kuti zakhazikika.
Yang'anani ndikumangirira zida zomangira zomwe zili ndi zida zogwirira ntchito kuti muwonetsetse kuti palibe kumasuka panthawi yokonza.
Mwachitsanzo, yang'anani ngati zomangira zomangira za vise zimangiriridwa kuti chogwirira ntchito chisasunthe.
Yang'anani zomangira ndi mabawuti a gawo lililonse lolumikizira, monga zomangira zolumikizira pakati pa mota ndi zomangira zotsogola, ndi zomangira za slider yowongolera njanji, kuti muwonetsetse kuti zakhazikika.
(D) Kuwunika kwa Zida
Musanayambe makinawo, fufuzani ngati magetsi a chipangizo cha makina ndi abwino, kuphatikizapo magetsi, ma switch, olamulira, ndi zina zotero.
Yang'anani ngati chiwonetsero chazithunzi ndi mabatani a CNC system ndizovuta komanso ngati makonda osiyanasiyana ali olondola.
Musanayambe makinawo, fufuzani ngati magetsi a chipangizo cha makina ndi abwino, kuphatikizapo magetsi, ma switch, olamulira, ndi zina zotero.
Yang'anani ngati chiwonetsero chazithunzi ndi mabatani a CNC system ndizovuta komanso ngati makonda osiyanasiyana ali olondola.
III. Kukonzekera Kwamapeto kwa Sabata Kuchuluka Kwamakina Ogaya CNC
(A) Kuyeretsa Kwambiri
Chotsani zomverera ndikuyeretsa bwino kuti muchotse madontho ndi zonyansa zomwe zasokonekera.
Mosamala pukutani malo otsetsereka ndikuwongolera njanji, chotsani madontho amafuta ndi dzimbiri pamalopo kuti musatsetserekedwe. Pakuti workbench ndi zopingasa ndi longitudinal lead zomangira, komanso misozi mwatsatanetsatane kuti akhale oyera.
Chitani mwatsatanetsatane kuyeretsa makina oyendetsa ndi chosungira chida, chotsani madontho a fumbi ndi mafuta, ndikuwona ngati zolumikizira za gawo lililonse ndizotayirira.
Osasiya ngodya yosakhudzidwa, kuphatikizapo ngodya mkati mwa chida cha makina, mawaya, ndi zina zotero, kuonetsetsa kuti chida chonse cha makina sichikhala ndi dothi ndi zinyalala.
(A) Kuyeretsa Kwambiri
Chotsani zomverera ndikuyeretsa bwino kuti muchotse madontho ndi zonyansa zomwe zasokonekera.
Mosamala pukutani malo otsetsereka ndikuwongolera njanji, chotsani madontho amafuta ndi dzimbiri pamalopo kuti musatsetserekedwe. Pakuti workbench ndi zopingasa ndi longitudinal lead zomangira, komanso misozi mwatsatanetsatane kuti akhale oyera.
Chitani mwatsatanetsatane kuyeretsa makina oyendetsa ndi chosungira chida, chotsani madontho a fumbi ndi mafuta, ndikuwona ngati zolumikizira za gawo lililonse ndizotayirira.
Osasiya ngodya yosakhudzidwa, kuphatikizapo ngodya mkati mwa chida cha makina, mawaya, ndi zina zotero, kuonetsetsa kuti chida chonse cha makina sichikhala ndi dothi ndi zinyalala.
(B) Mafuta Okwanira
Tsukani dzenje lililonse lamafuta kuti muonetsetse kuti njira yamafutayo ilibe chotchinga, ndiyeno onjezerani mafuta odzola oyenerera.
Mwachitsanzo, pabowo lamafuta la wononga zotsogola, choyamba muzimutsuka ndi chotsukira ndiyeno bayani mafuta opaka atsopano.
Gwiritsani ntchito mafuta odzola mofanana panjanji iliyonse ya kalozera, malo otsetsereka ndi zomangira zonse kuti mutsimikizire kuti mafuta okwanira.
Yang'anani kutalika kwa mulingo wamafuta a tanki yamafuta ndi njira yotumizira, ndikuwonjezera mafuta opaka pamalo okwera momwe angafunikire.
Tsukani dzenje lililonse lamafuta kuti muonetsetse kuti njira yamafutayo ilibe chotchinga, ndiyeno onjezerani mafuta odzola oyenerera.
Mwachitsanzo, pabowo lamafuta la wononga zotsogola, choyamba muzimutsuka ndi chotsukira ndiyeno bayani mafuta opaka atsopano.
Gwiritsani ntchito mafuta odzola mofanana panjanji iliyonse ya kalozera, malo otsetsereka ndi zomangira zonse kuti mutsimikizire kuti mafuta okwanira.
Yang'anani kutalika kwa mulingo wamafuta a tanki yamafuta ndi njira yotumizira, ndikuwonjezera mafuta opaka pamalo okwera momwe angafunikire.
(C) Kusala ndi Kusintha
Yang'anani ndikumangitsa zomangira ndi mapulagi kuti muwonetsetse kulumikizana kolimba.
Yang'anani mosamala ndikumangitsa zomangira za slider, makina oyendetsa, gudumu lamanja, zomangira zothandizira benchi ndi waya pamwamba pa foloko, ndi zina zotero, kuti mupewe kumasulidwa.
Yang'anani mozama ngati zomangira za zigawo zina ndizotayirira. Ngati ali omasuka, amangitseni panthawi yake.
Yang'anani ndikusintha kulimba kwa lamba kuti muwonetsetse kufalikira kosalala. Sinthani kusiyana pakati pa wononga zotsogolera ndi nati kuti muwonetsetse kuti ikwanira bwino.
Yang'anani ndikusintha kulondola kwa kugwirizana kwa slider ndi screw screw kuti muwonetsetse kulondola ndi kukhazikika kwa kayendetsedwe kake.
Yang'anani ndikumangitsa zomangira ndi mapulagi kuti muwonetsetse kulumikizana kolimba.
Yang'anani mosamala ndikumangitsa zomangira za slider, makina oyendetsa, gudumu lamanja, zomangira zothandizira benchi ndi waya pamwamba pa foloko, ndi zina zotero, kuti mupewe kumasulidwa.
Yang'anani mozama ngati zomangira za zigawo zina ndizotayirira. Ngati ali omasuka, amangitseni panthawi yake.
Yang'anani ndikusintha kulimba kwa lamba kuti muwonetsetse kufalikira kosalala. Sinthani kusiyana pakati pa wononga zotsogolera ndi nati kuti muwonetsetse kuti ikwanira bwino.
Yang'anani ndikusintha kulondola kwa kugwirizana kwa slider ndi screw screw kuti muwonetsetse kulondola ndi kukhazikika kwa kayendetsedwe kake.
(D) Chithandizo cha Anti-corrosion
Chitani chithandizo chochotsa dzimbiri pamwamba pa chida cha makina. Ngati pali dzimbiri, chotsani dzimbiri mwachangu pogwiritsa ntchito chochotsera dzimbiri ndikupaka mafuta oletsa dzimbiri.
Tetezani utoto pamwamba pa chida cha makina kuti mupewe tokhala ndi mikwingwirima. Pazida zomwe sizikugwiritsidwa ntchito kwa nthawi yayitali kapena zoyimilira, chithandizo chothana ndi dzimbiri chiyenera kuchitidwa pazigawo zowonekera komanso zomwe zimakhala ndi dzimbiri monga njanji yowongolera, zomangira, ndi gudumu lamanja.
Chitani chithandizo chochotsa dzimbiri pamwamba pa chida cha makina. Ngati pali dzimbiri, chotsani dzimbiri mwachangu pogwiritsa ntchito chochotsera dzimbiri ndikupaka mafuta oletsa dzimbiri.
Tetezani utoto pamwamba pa chida cha makina kuti mupewe tokhala ndi mikwingwirima. Pazida zomwe sizikugwiritsidwa ntchito kwa nthawi yayitali kapena zoyimilira, chithandizo chothana ndi dzimbiri chiyenera kuchitidwa pazigawo zowonekera komanso zomwe zimakhala ndi dzimbiri monga njanji yowongolera, zomangira, ndi gudumu lamanja.
IV. Kusamala kwa CNC Milling Machine Maintenance
(A) Ogwira Ntchito Yosamalira Amafunikira Chidziwitso Chaukatswiri
Ogwira ntchito yosamalira ayenera kudziwa bwino kapangidwe ka makina a CNC mphero ndikudziwa bwino luso ndi njira zokonzera. Asanayambe ntchito yokonza, ayenera kuphunzitsidwa ndi kuwongolera.
(A) Ogwira Ntchito Yosamalira Amafunikira Chidziwitso Chaukatswiri
Ogwira ntchito yosamalira ayenera kudziwa bwino kapangidwe ka makina a CNC mphero ndikudziwa bwino luso ndi njira zokonzera. Asanayambe ntchito yokonza, ayenera kuphunzitsidwa ndi kuwongolera.
(B) Gwiritsani Ntchito Zida ndi Zida Zoyenera
Pakukonza, zida zodzipatulira ndi zida zoyenerera monga mafuta opaka mafuta ndi zoyeretsa ziyenera kugwiritsidwa ntchito. Pewani kugwiritsa ntchito zinthu zotsika kapena zosayenera zomwe zingawononge chida cha makina.
Pakukonza, zida zodzipatulira ndi zida zoyenerera monga mafuta opaka mafuta ndi zoyeretsa ziyenera kugwiritsidwa ntchito. Pewani kugwiritsa ntchito zinthu zotsika kapena zosayenera zomwe zingawononge chida cha makina.
(C) Tsatirani Njira Zogwirira Ntchito
Chitani ntchito zokonza mosamalitsa malinga ndi buku lokonzekera ndi njira zogwirira ntchito zamakina. Osasintha mosasamala njira yokonza ndi njira.
Chitani ntchito zokonza mosamalitsa malinga ndi buku lokonzekera ndi njira zogwirira ntchito zamakina. Osasintha mosasamala njira yokonza ndi njira.
(D) Samalani ndi Chitetezo
Panthawi yokonza, onetsetsani kuti chida chogwiritsira ntchito makina chili ndi mphamvu zowonongeka ndikuchita zofunikira zotetezera chitetezo, monga kuvala magolovesi ndi magalasi, kuteteza ngozi.
Panthawi yokonza, onetsetsani kuti chida chogwiritsira ntchito makina chili ndi mphamvu zowonongeka ndikuchita zofunikira zotetezera chitetezo, monga kuvala magolovesi ndi magalasi, kuteteza ngozi.
(E) Kusamalira Nthawi Zonse
Pangani dongosolo lasayansi komanso loyenera lokonzekera ndikukonza nthawi zonse pakanthawi kovomerezeka kuti mutsimikizire kuti chida cha makina nthawi zonse chimagwira ntchito bwino.
Pangani dongosolo lasayansi komanso loyenera lokonzekera ndikukonza nthawi zonse pakanthawi kovomerezeka kuti mutsimikizire kuti chida cha makina nthawi zonse chimagwira ntchito bwino.
Pomaliza, kukonza makina a CNC mphero ndi ntchito yosamala komanso yofunika yomwe imafuna kuyesetsa kwa ogwira ntchito ndi ogwira ntchito yosamalira. Kupyolera mu kukonza kwasayansi komanso koyenera, moyo wautumiki wa makina a CNC mphero ukhoza kukulitsidwa bwino, kulondola kwa kukonza ndi kupanga bwino kumatha kuwongolera, ndikupanga phindu lalikulu kwa bizinesiyo.