Magazine amtundu wa Chida cha Chida cha CNC Machining Center: Kapangidwe, Ntchito, ndi Njira Zosinthira Zida
I. Chiyambi
Pamalo opangira makina a CNC, magazini ya chida ndi gawo lofunikira lomwe limakhudza mwachindunji magwiridwe antchito a makina komanso mulingo wodzipangira okha. Pakati pawo, magazini ya chida cha disk imagwiritsidwa ntchito kwambiri chifukwa cha ubwino wake wapadera. Kumvetsetsa zigawozo, zochitika zogwiritsira ntchito, ndi njira zosinthira zida za magazini ya chida chamtundu wa disk ndizofunika kwambiri kuti timvetsetse mozama mfundo zogwirira ntchito za malo opangira makina a CNC komanso kukonza makina abwino.
Pamalo opangira makina a CNC, magazini ya chida ndi gawo lofunikira lomwe limakhudza mwachindunji magwiridwe antchito a makina komanso mulingo wodzipangira okha. Pakati pawo, magazini ya chida cha disk imagwiritsidwa ntchito kwambiri chifukwa cha ubwino wake wapadera. Kumvetsetsa zigawozo, zochitika zogwiritsira ntchito, ndi njira zosinthira zida za magazini ya chida chamtundu wa disk ndizofunika kwambiri kuti timvetsetse mozama mfundo zogwirira ntchito za malo opangira makina a CNC komanso kukonza makina abwino.
II. Mwachidule za Mitundu ya Magazini a Zida mu CNC Machining Centers
Magazini a zida m'malo opangira makina a CNC amatha kugawidwa m'mitundu yosiyanasiyana malinga ndi mawonekedwe awo. Magazini ya chida cha disk ndi imodzi mwa mitundu yofala kwambiri komanso yogwiritsidwa ntchito kwambiri. Magazini ya chida chamtundu wa disc imadziwikanso kuti magazini ya chida chamtundu wa chida kapena magazini ya chida cha manipulator. Kupatula magazini ya chida chamtundu wa disk, mitundu ina ya magazini a zida imasiyana mawonekedwe ndi mfundo zogwirira ntchito. Mwachitsanzo, magazini ya chida chamtundu wa ambulera ndi mtundu wamba, koma pali kusiyana kwa liwiro losinthira zida ndi mbali zina poyerekeza ndi magazini ya chida chamtundu wa disc.
Magazini a zida m'malo opangira makina a CNC amatha kugawidwa m'mitundu yosiyanasiyana malinga ndi mawonekedwe awo. Magazini ya chida cha disk ndi imodzi mwa mitundu yofala kwambiri komanso yogwiritsidwa ntchito kwambiri. Magazini ya chida chamtundu wa disc imadziwikanso kuti magazini ya chida chamtundu wa chida kapena magazini ya chida cha manipulator. Kupatula magazini ya chida chamtundu wa disk, mitundu ina ya magazini a zida imasiyana mawonekedwe ndi mfundo zogwirira ntchito. Mwachitsanzo, magazini ya chida chamtundu wa ambulera ndi mtundu wamba, koma pali kusiyana kwa liwiro losinthira zida ndi mbali zina poyerekeza ndi magazini ya chida chamtundu wa disc.
III. Zigawo za Disc-Type Tool Magazine
(A) Zida za Disk Components
Zida za disk zida ndi chimodzi mwa zigawo zikuluzikulu za magazini ya chida chamtundu wa disk ndipo zimagwiritsidwa ntchito posungira zida zodulira. Pali mipata yapadera ya chida pa disk chida. Mapangidwe a mipata awa akhoza kuonetsetsa kuti zida zodulira zimayikidwa mokhazikika mu diski ya chida, ndipo kukula ndi kulondola kwa mipata kumafanana ndi zomwe zida zodulira zimagwiritsidwa ntchito. Ponena za mapangidwe, disk ya chida iyenera kukhala ndi mphamvu zokwanira komanso zolimba kuti zipirire kulemera kwa zida zodulira ndi mphamvu ya centrifugal yomwe imapangidwa panthawi yozungulira kwambiri. Pakalipano, chithandizo chapamwamba cha diski ya chida ndichofunikanso. Nthawi zambiri, njira zochiritsira zosavala komanso zotsutsana ndi dzimbiri zimatengedwa kuti ziwonjezere moyo wautumiki wa disk ya chida.
Zida za disk zida ndi chimodzi mwa zigawo zikuluzikulu za magazini ya chida chamtundu wa disk ndipo zimagwiritsidwa ntchito posungira zida zodulira. Pali mipata yapadera ya chida pa disk chida. Mapangidwe a mipata awa akhoza kuonetsetsa kuti zida zodulira zimayikidwa mokhazikika mu diski ya chida, ndipo kukula ndi kulondola kwa mipata kumafanana ndi zomwe zida zodulira zimagwiritsidwa ntchito. Ponena za mapangidwe, disk ya chida iyenera kukhala ndi mphamvu zokwanira komanso zolimba kuti zipirire kulemera kwa zida zodulira ndi mphamvu ya centrifugal yomwe imapangidwa panthawi yozungulira kwambiri. Pakalipano, chithandizo chapamwamba cha diski ya chida ndichofunikanso. Nthawi zambiri, njira zochiritsira zosavala komanso zotsutsana ndi dzimbiri zimatengedwa kuti ziwonjezere moyo wautumiki wa disk ya chida.
(B) Ma Bearings
Bearings amagwira ntchito yofunika kwambiri m'magazini yamtundu wa disc. Amatha kusunga zigawo monga chida disk ndi shaft khola panthawi yozungulira. Miyendo yolondola kwambiri imatha kuchepetsa kugwedezeka ndi kugwedezeka panthawi yozungulira, kuwongolera kulondola kogwira ntchito komanso kukhazikika kwa magazini ya chida. Malinga ndi katundu ndi liwiro lozungulira zofunikira za magazini ya chida, mitundu yosiyanasiyana ndi mafotokozedwe a mayendedwe, monga mayendedwe odzigudubuza ndi mayendedwe a mpira, adzasankhidwa. Ma fani awa amafunika kukhala ndi mphamvu yonyamula katundu, kusinthasintha kozungulira, komanso kulimba.
Bearings amagwira ntchito yofunika kwambiri m'magazini yamtundu wa disc. Amatha kusunga zigawo monga chida disk ndi shaft khola panthawi yozungulira. Miyendo yolondola kwambiri imatha kuchepetsa kugwedezeka ndi kugwedezeka panthawi yozungulira, kuwongolera kulondola kogwira ntchito komanso kukhazikika kwa magazini ya chida. Malinga ndi katundu ndi liwiro lozungulira zofunikira za magazini ya chida, mitundu yosiyanasiyana ndi mafotokozedwe a mayendedwe, monga mayendedwe odzigudubuza ndi mayendedwe a mpira, adzasankhidwa. Ma fani awa amafunika kukhala ndi mphamvu yonyamula katundu, kusinthasintha kozungulira, komanso kulimba.
(C) Kunyamula Manja
Manja okhala ndi manja amagwiritsidwa ntchito kukhazikitsa ma fani ndikupereka malo okhazikika oyikapo kwa iwo. Amatha kuteteza mayendedwe kuti asawonongeke ndi zonyansa zakunja ndikuwonetsetsa malo olondola komanso kukhazikika kwa ma bere pambuyo pa kukhazikitsa. Zomwe zimagwiritsidwa ntchito ndi manja onyamula nthawi zambiri zimasankhidwa kuchokera ku zipangizo zachitsulo ndi mphamvu zinazake ndi kukana kuvala, ndipo kulondola kwa makina opangira manja kumakhudza kwambiri ntchito yachibadwa ya zitsulo ndi ntchito ya magazini yonse ya chida.
Manja okhala ndi manja amagwiritsidwa ntchito kukhazikitsa ma fani ndikupereka malo okhazikika oyikapo kwa iwo. Amatha kuteteza mayendedwe kuti asawonongeke ndi zonyansa zakunja ndikuwonetsetsa malo olondola komanso kukhazikika kwa ma bere pambuyo pa kukhazikitsa. Zomwe zimagwiritsidwa ntchito ndi manja onyamula nthawi zambiri zimasankhidwa kuchokera ku zipangizo zachitsulo ndi mphamvu zinazake ndi kukana kuvala, ndipo kulondola kwa makina opangira manja kumakhudza kwambiri ntchito yachibadwa ya zitsulo ndi ntchito ya magazini yonse ya chida.
(D) Shaft
Shaft ndi gawo lofunikira lomwe limalumikiza chida cha disk ndi zida zamphamvu monga mota. Imatumiza torque ya mota kuti chida chizitha kuzungulira. Mapangidwe a shaft ayenera kuganizira mphamvu zake ndi kukhazikika kwake kuti atsimikizire kuti palibe kusintha komwe kumachitika panthawi yotumizira mphamvu. Pakalipano, zigawo zogwirizanitsa pakati pa shaft ndi zigawo zina ziyenera kukhala zolondola bwino, monga kugwirizana ndi ma bere, kuchepetsa kugwedeza ndi kutaya mphamvu panthawi yozungulira. M'magazini ena apamwamba amtundu wa disc-mtundu, shaft imatha kutenga zida zapadera ndi njira zamakina kuti zikwaniritse zofunikira zapamwamba.
Shaft ndi gawo lofunikira lomwe limalumikiza chida cha disk ndi zida zamphamvu monga mota. Imatumiza torque ya mota kuti chida chizitha kuzungulira. Mapangidwe a shaft ayenera kuganizira mphamvu zake ndi kukhazikika kwake kuti atsimikizire kuti palibe kusintha komwe kumachitika panthawi yotumizira mphamvu. Pakalipano, zigawo zogwirizanitsa pakati pa shaft ndi zigawo zina ziyenera kukhala zolondola bwino, monga kugwirizana ndi ma bere, kuchepetsa kugwedeza ndi kutaya mphamvu panthawi yozungulira. M'magazini ena apamwamba amtundu wa disc-mtundu, shaft imatha kutenga zida zapadera ndi njira zamakina kuti zikwaniritse zofunikira zapamwamba.
(E) Chivundikiro cha Bokosi
Chophimba cha bokosi makamaka chimagwira ntchito yoteteza zigawo zamkati za magazini ya chida. Ikhoza kulepheretsa fumbi, tchipisi, ndi zonyansa zina kulowa mkati mwa magazini ya chida ndikukhudza ntchito yake yachibadwa. Mapangidwe a chivundikiro cha bokosi nthawi zambiri amayenera kuganizira kusindikiza ndi kumasuka kwa disassembly kuti atsogolere kukonza ndi kuyang'ana mbali zamkati za magazini ya chida. Kuphatikiza apo, mawonekedwe a chivundikiro cha bokosi amayeneranso kuganizira kulumikizana ndi mawonekedwe ndi malo oyika a magazini yonse ya zida.
Chophimba cha bokosi makamaka chimagwira ntchito yoteteza zigawo zamkati za magazini ya chida. Ikhoza kulepheretsa fumbi, tchipisi, ndi zonyansa zina kulowa mkati mwa magazini ya chida ndikukhudza ntchito yake yachibadwa. Mapangidwe a chivundikiro cha bokosi nthawi zambiri amayenera kuganizira kusindikiza ndi kumasuka kwa disassembly kuti atsogolere kukonza ndi kuyang'ana mbali zamkati za magazini ya chida. Kuphatikiza apo, mawonekedwe a chivundikiro cha bokosi amayeneranso kuganizira kulumikizana ndi mawonekedwe ndi malo oyika a magazini yonse ya zida.
(F) Kokani zikhomo
Zikhomo zokoka zimagwira ntchito yofunika kwambiri pakusintha zida za magazini ya zida. Amagwiritsidwa ntchito kutulutsa kapena kuyika zida zodulira kuchokera kapena m'mipata ya diski ya chida panthawi inayake. Kuyenda kwa zikhomo zokoka kumafunika kuyendetsedwa bwino, ndipo mapangidwe ndi kupanga zolondola zimakhudza mwachindunji kulondola ndi kudalirika kwa kusintha kwa zida. Zikhomo zokoka nthawi zambiri zimagwira ntchito mogwirizana ndi zida zina zopatsirana kuti zizindikire kuyika ndi kuchotsa zida zodulira kudzera pamakina.
Zikhomo zokoka zimagwira ntchito yofunika kwambiri pakusintha zida za magazini ya zida. Amagwiritsidwa ntchito kutulutsa kapena kuyika zida zodulira kuchokera kapena m'mipata ya diski ya chida panthawi inayake. Kuyenda kwa zikhomo zokoka kumafunika kuyendetsedwa bwino, ndipo mapangidwe ndi kupanga zolondola zimakhudza mwachindunji kulondola ndi kudalirika kwa kusintha kwa zida. Zikhomo zokoka nthawi zambiri zimagwira ntchito mogwirizana ndi zida zina zopatsirana kuti zizindikire kuyika ndi kuchotsa zida zodulira kudzera pamakina.
(G) Kutseka Chimbale
The locking chimbale ntchito logwirana litayamba chida pamene magazini chida sikugwira ntchito kapena mu boma linalake kuteteza chida litayamba azungulira mwangozi. Iwo akhoza kuonetsetsa malo khola zida kudula mu magazini chida ndi kupewa chida udindo kupatuka chifukwa kugwedezeka kwa litayamba chida pa ndondomeko Machining. Mfundo yogwirira ntchito ya diski yotsekera nthawi zambiri imazindikirika kudzera mu mgwirizano pakati pa makina otsekera makina ndi disk disk kapena shaft.
The locking chimbale ntchito logwirana litayamba chida pamene magazini chida sikugwira ntchito kapena mu boma linalake kuteteza chida litayamba azungulira mwangozi. Iwo akhoza kuonetsetsa malo khola zida kudula mu magazini chida ndi kupewa chida udindo kupatuka chifukwa kugwedezeka kwa litayamba chida pa ndondomeko Machining. Mfundo yogwirira ntchito ya diski yotsekera nthawi zambiri imazindikirika kudzera mu mgwirizano pakati pa makina otsekera makina ndi disk disk kapena shaft.
(H) Moto
Galimoto ndiye gwero lamphamvu la magazini ya chida chamtundu wa disc. Amapereka torque pakusintha kwa disk ya chida, kupangitsa magazini ya chida kuzindikira kusankha kwa zida ndikusintha zida. Malingana ndi zofunikira za kamangidwe ka magazini ya chida, injini yoyenera yamagetsi ndi liwiro lozungulira idzasankhidwa. M'malo ena opangira makina apamwamba kwambiri, injiniyo imatha kukhala ndi zowongolera zothamanga kwambiri komanso makina owongolera kuti azindikire kuwongolera kolondola kwa liwiro la diski ya chida ndikukwaniritsa zofunikira zamitundu yosiyanasiyana yosinthira zida.
Galimoto ndiye gwero lamphamvu la magazini ya chida chamtundu wa disc. Amapereka torque pakusintha kwa disk ya chida, kupangitsa magazini ya chida kuzindikira kusankha kwa zida ndikusintha zida. Malingana ndi zofunikira za kamangidwe ka magazini ya chida, injini yoyenera yamagetsi ndi liwiro lozungulira idzasankhidwa. M'malo ena opangira makina apamwamba kwambiri, injiniyo imatha kukhala ndi zowongolera zothamanga kwambiri komanso makina owongolera kuti azindikire kuwongolera kolondola kwa liwiro la diski ya chida ndikukwaniritsa zofunikira zamitundu yosiyanasiyana yosinthira zida.
(I) Geneva Wheel
Makina opangira ma gudumu a Geneva ali ndi ntchito yofunikira pakulozera komanso kuyikika kwa magazini ya chida chamtundu wa disc. Ikhoza kupangitsa kuti disk ya chida izungulire ndendende molingana ndi ngodya yokonzedweratu, potero ikuyika molondola pamalo ofunikira chida. Mapangidwe ndi kupanga molondola kwa gudumu la Geneva kumathandizira kwambiri pakuyika kwa zida za magazini ya zida. Kupyolera mu mgwirizano ndi zigawo za mphamvu monga galimoto, imatha kuzindikira ntchito zosankhidwa bwino komanso zolondola.
Makina opangira ma gudumu a Geneva ali ndi ntchito yofunikira pakulozera komanso kuyikika kwa magazini ya chida chamtundu wa disc. Ikhoza kupangitsa kuti disk ya chida izungulire ndendende molingana ndi ngodya yokonzedweratu, potero ikuyika molondola pamalo ofunikira chida. Mapangidwe ndi kupanga molondola kwa gudumu la Geneva kumathandizira kwambiri pakuyika kwa zida za magazini ya zida. Kupyolera mu mgwirizano ndi zigawo za mphamvu monga galimoto, imatha kuzindikira ntchito zosankhidwa bwino komanso zolondola.
(J) Bokosi la Bokosi
Bokosi la bokosi ndilo gawo lofunikira lomwe limathandizira ndikuthandizira zigawo zina za magazini ya zida. Amapereka malo oyika ndi chitetezo cha zigawo monga ma bearings, shafts, ndi ma disks. Mapangidwe a bokosi la bokosi ayenera kuganizira za mphamvu zonse ndi kulimba kuti athe kupirira mphamvu zosiyanasiyana panthawi yogwiritsira ntchito magazini ya chida. Panthawiyi, mawonekedwe amkati a bokosi la bokosi ayenera kukhala omveka kuti athandize kukhazikitsa ndi kukonza gawo lililonse, ndipo nkhani monga kutentha kwa kutentha ziyenera kuganiziridwa kuti zisamakhudze ntchito ya magazini ya chida chifukwa cha kutentha kwakukulu panthawi yogwira ntchito kwa nthawi yaitali.
Bokosi la bokosi ndilo gawo lofunikira lomwe limathandizira ndikuthandizira zigawo zina za magazini ya zida. Amapereka malo oyika ndi chitetezo cha zigawo monga ma bearings, shafts, ndi ma disks. Mapangidwe a bokosi la bokosi ayenera kuganizira za mphamvu zonse ndi kulimba kuti athe kupirira mphamvu zosiyanasiyana panthawi yogwiritsira ntchito magazini ya chida. Panthawiyi, mawonekedwe amkati a bokosi la bokosi ayenera kukhala omveka kuti athandize kukhazikitsa ndi kukonza gawo lililonse, ndipo nkhani monga kutentha kwa kutentha ziyenera kuganiziridwa kuti zisamakhudze ntchito ya magazini ya chida chifukwa cha kutentha kwakukulu panthawi yogwira ntchito kwa nthawi yaitali.
(K) Kusintha kwa Sensor
Zosintha za sensor zimagwiritsidwa ntchito m'magazini ya chida chamtundu wa chimbale kuti azindikire zambiri monga momwe zida zodulira zidaliridwira komanso mawonekedwe ozungulira a disk. Kupyolera mu masiwichi a sensa awa, dongosolo lolamulira la makina opangira makina limatha kumvetsetsa nthawi yeniyeni ya magazini ya chida ndikuwongolera bwino njira yosinthira zida. Mwachitsanzo, kachipangizo m'malo akhoza kuonetsetsa malo olondola a chida kudula pamene anaikapo mu kagawo wa litayamba chida kapena spindle, ndi chida litayamba kasinthasintha ngodya kachipangizo kumathandiza kulamulira ndendende indexing ndi udindo wa litayamba chida kuonetsetsa patsogolo bwino ntchito yosintha chida.
Zosintha za sensor zimagwiritsidwa ntchito m'magazini ya chida chamtundu wa chimbale kuti azindikire zambiri monga momwe zida zodulira zidaliridwira komanso mawonekedwe ozungulira a disk. Kupyolera mu masiwichi a sensa awa, dongosolo lolamulira la makina opangira makina limatha kumvetsetsa nthawi yeniyeni ya magazini ya chida ndikuwongolera bwino njira yosinthira zida. Mwachitsanzo, kachipangizo m'malo akhoza kuonetsetsa malo olondola a chida kudula pamene anaikapo mu kagawo wa litayamba chida kapena spindle, ndi chida litayamba kasinthasintha ngodya kachipangizo kumathandiza kulamulira ndendende indexing ndi udindo wa litayamba chida kuonetsetsa patsogolo bwino ntchito yosintha chida.
IV. Kugwiritsa Ntchito Magazine a Disc-Type Tool mu Machining Centers
(A) Kuzindikira Ntchito Yosinthira Chida Chokha
Pambuyo pa chimbale-mtundu chida magazini kukhazikitsidwa pakati Machining, akhoza kuzindikira basi kusintha chida, chomwe ndi chimodzi mwa ntchito zake zofunika kwambiri. Pa ndondomeko Machining, pamene kudula chida ayenera kusinthidwa, dongosolo ulamuliro amayendetsa zigawo zikuluzikulu monga galimoto ndi manipulator magazini chida malinga ndi malangizo pulogalamu basi kumaliza chida kusintha popanda kulowererapo anthu. Ntchito yosinthira zida izi imathandizira kwambiri kupitiliza ndi kuyendetsa bwino kwa makina ndikuchepetsa nthawi yopumira pakupanga makina.
Pambuyo pa chimbale-mtundu chida magazini kukhazikitsidwa pakati Machining, akhoza kuzindikira basi kusintha chida, chomwe ndi chimodzi mwa ntchito zake zofunika kwambiri. Pa ndondomeko Machining, pamene kudula chida ayenera kusinthidwa, dongosolo ulamuliro amayendetsa zigawo zikuluzikulu monga galimoto ndi manipulator magazini chida malinga ndi malangizo pulogalamu basi kumaliza chida kusintha popanda kulowererapo anthu. Ntchito yosinthira zida izi imathandizira kwambiri kupitiliza ndi kuyendetsa bwino kwa makina ndikuchepetsa nthawi yopumira pakupanga makina.
(B) Kupititsa patsogolo Machining Mwachangu ndi Kulondola
Popeza magazini ya chida chamtundu wa chimbale imatha kuzindikira kusintha kwachida, chogwiriracho chimatha kumaliza njira zingapo monga mphero, wotopetsa, kubowola, kubwezeretsanso, ndi kugogoda pansi pa chikhalidwe cha clamping imodzi. Kuwongolera kumodzi kumapewa zolakwika zoyika zomwe zitha kuchitika pakanthawi kambiri, potero zimawongolera kulondola kwa makina. Pakadali pano, liwiro losintha zida mwachangu limapangitsa kuti makinawo azikhala ophatikizika, kuchepetsa nthawi yothandizira ndikuwongolera magwiridwe antchito onse. Mu Machining a mbali zovuta, mwayi umenewu ndi woonekeratu ndipo akhoza mogwira kufupikitsa mkombero Machining ndi bwino kupanga dzuwa.
Popeza magazini ya chida chamtundu wa chimbale imatha kuzindikira kusintha kwachida, chogwiriracho chimatha kumaliza njira zingapo monga mphero, wotopetsa, kubowola, kubwezeretsanso, ndi kugogoda pansi pa chikhalidwe cha clamping imodzi. Kuwongolera kumodzi kumapewa zolakwika zoyika zomwe zitha kuchitika pakanthawi kambiri, potero zimawongolera kulondola kwa makina. Pakadali pano, liwiro losintha zida mwachangu limapangitsa kuti makinawo azikhala ophatikizika, kuchepetsa nthawi yothandizira ndikuwongolera magwiridwe antchito onse. Mu Machining a mbali zovuta, mwayi umenewu ndi woonekeratu ndipo akhoza mogwira kufupikitsa mkombero Machining ndi bwino kupanga dzuwa.
(C) Kukwaniritsa Zofunikira za Njira Zambiri Zopangira Machining
Magazini yachida yamtundu wa chimbale imatha kukhala ndi mitundu yosiyanasiyana ya zida zodulira, zomwe zimatha kukwaniritsa zofunikira zamitundu yosiyanasiyana yamachining. Kaya ndi chodulira mphero chokhala ndi m'mimba mwake waukulu chomwe chimafunika pobowola movutikira kapena pobowola chozungulira chaching'ono, chowongolera, ndi zina zambiri zofunika pakumalizitsa, zonse zitha kusungidwa m'magazini ya zida. Izi zimapangitsa kuti pakati Machining sayenera kusintha kawirikawiri magazini chida kapena pamanja kusintha zida kudula pamene akukumana ntchito zosiyanasiyana Machining, kupititsa patsogolo kusinthasintha ndi kusinthika kwa Machining.
Magazini yachida yamtundu wa chimbale imatha kukhala ndi mitundu yosiyanasiyana ya zida zodulira, zomwe zimatha kukwaniritsa zofunikira zamitundu yosiyanasiyana yamachining. Kaya ndi chodulira mphero chokhala ndi m'mimba mwake waukulu chomwe chimafunika pobowola movutikira kapena pobowola chozungulira chaching'ono, chowongolera, ndi zina zambiri zofunika pakumalizitsa, zonse zitha kusungidwa m'magazini ya zida. Izi zimapangitsa kuti pakati Machining sayenera kusintha kawirikawiri magazini chida kapena pamanja kusintha zida kudula pamene akukumana ntchito zosiyanasiyana Machining, kupititsa patsogolo kusinthasintha ndi kusinthika kwa Machining.
V. Njira Yosinthira Chida cha Magazine ya Chida Chamtundu wa Disc
Kusintha kwa chida cha magazini ya chida chamtundu wa disc ndi njira yovuta komanso yolondola yomalizidwa ndi wowongolera. Pamene dongosolo lolamulira la malo opangira makina limapereka malangizo osintha zida, woyendetsa amayamba kusuntha. Zimayamba nthawi imodzi kugwira chida chodulira chomwe chimagwiritsidwa ntchito pa spindle ndi chida chodulidwa chosankhidwa m'magazini ya chida, kenako chimazungulira 180 °. Kuyenda kozungulira kumeneku kumafuna kuwongolera bwino kwambiri kuti zitsimikizire kukhazikika ndi malo olondola a zida zodulira panthawi yozungulira.
Pambuyo pozungulira, woyendetsayo amayika molondola chida chodulira chomwe chimatengedwa kuchokera ku spindle kupita kumalo ofananirako a magazini ya chida, ndipo nthawi yomweyo amaika chida chodulira chotengedwa m'magazini ya chida kupita ku spindle. Panthawiyi, zigawo monga zikhomo zokoka ndi zosintha za sensa zimagwira ntchito mogwirizana kuti zitsimikizire kuyika ndi kutulutsa kolondola kwa zida zodulira. Pomaliza, wowongolera amabwerera komwe adachokera, ndipo njira yonse yosinthira zida yamalizidwa. Ubwino wa njira yosinthira chida ichi uli mu liwiro lake losinthira zida mwachangu komanso kulondola kwambiri, zomwe zimatha kukwaniritsa zofunikira zamalo opangira makina amakono kuti azigwira bwino ntchito komanso molondola.
Kusintha kwa chida cha magazini ya chida chamtundu wa disc ndi njira yovuta komanso yolondola yomalizidwa ndi wowongolera. Pamene dongosolo lolamulira la malo opangira makina limapereka malangizo osintha zida, woyendetsa amayamba kusuntha. Zimayamba nthawi imodzi kugwira chida chodulira chomwe chimagwiritsidwa ntchito pa spindle ndi chida chodulidwa chosankhidwa m'magazini ya chida, kenako chimazungulira 180 °. Kuyenda kozungulira kumeneku kumafuna kuwongolera bwino kwambiri kuti zitsimikizire kukhazikika ndi malo olondola a zida zodulira panthawi yozungulira.
Pambuyo pozungulira, woyendetsayo amayika molondola chida chodulira chomwe chimatengedwa kuchokera ku spindle kupita kumalo ofananirako a magazini ya chida, ndipo nthawi yomweyo amaika chida chodulira chotengedwa m'magazini ya chida kupita ku spindle. Panthawiyi, zigawo monga zikhomo zokoka ndi zosintha za sensa zimagwira ntchito mogwirizana kuti zitsimikizire kuyika ndi kutulutsa kolondola kwa zida zodulira. Pomaliza, wowongolera amabwerera komwe adachokera, ndipo njira yonse yosinthira zida yamalizidwa. Ubwino wa njira yosinthira chida ichi uli mu liwiro lake losinthira zida mwachangu komanso kulondola kwambiri, zomwe zimatha kukwaniritsa zofunikira zamalo opangira makina amakono kuti azigwira bwino ntchito komanso molondola.
VI. Zochitika Zachitukuko ndi Zamakono Zamakono za Magazini ya Disc-Type Tool Magazine
(A) Kupititsa patsogolo Chida-Kusintha Kuthamanga ndi Kulondola
Ndi chitukuko chosalekeza cha ukadaulo wamakina, zofunikira zapamwamba zimayikidwa patsogolo pa liwiro losintha chida komanso kulondola kwa magazini ya chida chamtundu wa disc. Magazini amtsogolo amtundu wa diski amatha kukhala ndi umisiri wotsogola kwambiri woyendetsa magalimoto, zida zotumizira zolondola kwambiri, komanso masinthidwe omvera a sensor kuti achepetse nthawi yosintha zida ndikuwongolera kuyika bwino kwa zida, potero kumapangitsa kuti makina azigwira bwino ntchito komanso mtundu wamalo opangira makina.
Ndi chitukuko chosalekeza cha ukadaulo wamakina, zofunikira zapamwamba zimayikidwa patsogolo pa liwiro losintha chida komanso kulondola kwa magazini ya chida chamtundu wa disc. Magazini amtsogolo amtundu wa diski amatha kukhala ndi umisiri wotsogola kwambiri woyendetsa magalimoto, zida zotumizira zolondola kwambiri, komanso masinthidwe omvera a sensor kuti achepetse nthawi yosintha zida ndikuwongolera kuyika bwino kwa zida, potero kumapangitsa kuti makina azigwira bwino ntchito komanso mtundu wamalo opangira makina.
(B) Kuchulukitsa Chida
Muzochita zina zovuta zamakina, mitundu yambiri ndi kuchuluka kwa zida zodulira zimafunikira. Chifukwa chake, magazini ya chida chamtundu wa disc ili ndi chizolowezi chokulitsa luso la zida. Izi zitha kuphatikizira kupangidwa kwatsopano kwa kapangidwe kachidambo kachida, kamangidwe kagawo kakang'ono, komanso kugwiritsa ntchito bwino malo onse a magazini ya chida kuti agwirizane ndi zida zambiri zodulira popanda kuwonjezera kuchuluka kwa magazini ya chida.
Muzochita zina zovuta zamakina, mitundu yambiri ndi kuchuluka kwa zida zodulira zimafunikira. Chifukwa chake, magazini ya chida chamtundu wa disc ili ndi chizolowezi chokulitsa luso la zida. Izi zitha kuphatikizira kupangidwa kwatsopano kwa kapangidwe kachidambo kachida, kamangidwe kagawo kakang'ono, komanso kugwiritsa ntchito bwino malo onse a magazini ya chida kuti agwirizane ndi zida zambiri zodulira popanda kuwonjezera kuchuluka kwa magazini ya chida.
(C) Kupititsa patsogolo Digiri yanzeru ndi Automation
Magazini a zida zamtundu wamtsogolo adzaphatikizidwa kwambiri ndi makina oyendetsera makina kuti akwaniritse luntha lapamwamba komanso lodzichitira okha. Mwachitsanzo, magazini ya chida imatha kuwunika momwe zida zodulira zidasinthira munthawi yeniyeni kudzera mu masensa ndikudyetsa chidziwitso ku dongosolo lowongolera. Dongosolo lowongolera limangosintha magawo a makina kapena kulimbikitsa kusintha zida zodulira malinga ndi kuchuluka kwa zida zodulira. Pakadali pano, kuzindikira zolakwika ndi ntchito zochenjeza koyambirira kwa magazini ya chida zidzakhala zangwiro, zomwe zimatha kuzindikira zovuta zomwe zingachitike munthawi yake ndikuchepetsa nthawi yopumira chifukwa cha zolakwika zamagazini a zida.
Magazini a zida zamtundu wamtsogolo adzaphatikizidwa kwambiri ndi makina oyendetsera makina kuti akwaniritse luntha lapamwamba komanso lodzichitira okha. Mwachitsanzo, magazini ya chida imatha kuwunika momwe zida zodulira zidasinthira munthawi yeniyeni kudzera mu masensa ndikudyetsa chidziwitso ku dongosolo lowongolera. Dongosolo lowongolera limangosintha magawo a makina kapena kulimbikitsa kusintha zida zodulira malinga ndi kuchuluka kwa zida zodulira. Pakadali pano, kuzindikira zolakwika ndi ntchito zochenjeza koyambirira kwa magazini ya chida zidzakhala zangwiro, zomwe zimatha kuzindikira zovuta zomwe zingachitike munthawi yake ndikuchepetsa nthawi yopumira chifukwa cha zolakwika zamagazini a zida.
(D) Kuphatikiza Kwambiri ndi Njira Zopangira Machining
Kukula kwa magazini ya chida chamtundu wa disc kudzapereka chidwi kwambiri pakuphatikizana kozama ndi njira zamakina. Mwachitsanzo, pokonza zinthu zosiyanasiyana (monga zitsulo, zida zophatikizika, etc.) ndi mawonekedwe osiyanasiyana opangira (monga malo opindika, mabowo, ndi zina zotero), kusankha kwa zida ndi njira zosinthira zida za magazini ya chida zidzakhala zanzeru kwambiri. Kupyolera mu kuphatikiza ndi machining ndondomeko ndondomeko mapulogalamu, magazini chida akhoza basi kusankha zipangizo zoyenera kwambiri kudula ndi chida-kusintha dongosolo kukonza Machining khalidwe ndi bwino.
Kukula kwa magazini ya chida chamtundu wa disc kudzapereka chidwi kwambiri pakuphatikizana kozama ndi njira zamakina. Mwachitsanzo, pokonza zinthu zosiyanasiyana (monga zitsulo, zida zophatikizika, etc.) ndi mawonekedwe osiyanasiyana opangira (monga malo opindika, mabowo, ndi zina zotero), kusankha kwa zida ndi njira zosinthira zida za magazini ya chida zidzakhala zanzeru kwambiri. Kupyolera mu kuphatikiza ndi machining ndondomeko ndondomeko mapulogalamu, magazini chida akhoza basi kusankha zipangizo zoyenera kwambiri kudula ndi chida-kusintha dongosolo kukonza Machining khalidwe ndi bwino.
VII. Mapeto
Monga gawo lofunikira la malo opangira makina a CNC, magazini ya chida chamtundu wa chimbale ili ndi mawonekedwe ovuta komanso olondola omwe amatsimikizira momwe amagwirira ntchito bwino pakukonza makina. Kuchokera ku zigawo za disk zida kupita kuzinthu zosiyanasiyana zowongolera ndi kutumiza, gawo lililonse limagwira ntchito yofunika kwambiri. Kugwiritsiridwa ntchito kwakukulu kwa magazini ya chida chamtundu wa chimbale sikungowonjezera kuchuluka kwa makina opangira makina ndi makina opangira makina, komanso kumatsimikizira kulondola kwa makina pogwiritsa ntchito njira yeniyeni yosinthira zida. Ndi chitukuko chosalekeza cha makampani opanga zinthu, magazini ya chida chamtundu wa diski idakali ndi kuthekera kwakukulu muukadaulo waukadaulo ndi kuwongolera magwiridwe antchito ndipo ipitilira kukula kukhala yachangu, yolondola, komanso yanzeru kwambiri, kubweretsa kusavuta komanso phindu kumakampani opanga makina a CNC.
Monga gawo lofunikira la malo opangira makina a CNC, magazini ya chida chamtundu wa chimbale ili ndi mawonekedwe ovuta komanso olondola omwe amatsimikizira momwe amagwirira ntchito bwino pakukonza makina. Kuchokera ku zigawo za disk zida kupita kuzinthu zosiyanasiyana zowongolera ndi kutumiza, gawo lililonse limagwira ntchito yofunika kwambiri. Kugwiritsiridwa ntchito kwakukulu kwa magazini ya chida chamtundu wa chimbale sikungowonjezera kuchuluka kwa makina opangira makina ndi makina opangira makina, komanso kumatsimikizira kulondola kwa makina pogwiritsa ntchito njira yeniyeni yosinthira zida. Ndi chitukuko chosalekeza cha makampani opanga zinthu, magazini ya chida chamtundu wa diski idakali ndi kuthekera kwakukulu muukadaulo waukadaulo ndi kuwongolera magwiridwe antchito ndipo ipitilira kukula kukhala yachangu, yolondola, komanso yanzeru kwambiri, kubweretsa kusavuta komanso phindu kumakampani opanga makina a CNC.