Kodi zomwe zili mu kasamalidwe ka zida zamakina owongolera manambala ndizolondola?

"Kufotokozera mwatsatanetsatane za CNC Machine Tool Inspection Management Contents"
Monga chida chofunikira pakupanga kwamakono, kukhazikika kwa zida zamakina a CNC ndikofunikira pakupanga bwino komanso mtundu wazinthu. Kuyang'anira zida zamakina a CNC ndiye maziko opangira kuwunikira komanso kuzindikira zolakwika. Kupyolera mu kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe kake. Zotsatirazi zikufotokozeranso zomwe zili mu CNC makina oyendera zida.
I. Mfundo Zokhazikika
Mfundo zokhazikika ndiye gawo loyamba pakuwunika chida cha makina a CNC. Pozindikira malo osungira chida cha makina a CNC, kusanthula kwatsatanetsatane komanso kwasayansi kwa zida kumafunika. Chida cha makina a CNC ndi dongosolo lovuta lopangidwa ndi zigawo zambiri, kuphatikizapo makina opangira magetsi, magetsi oyendetsa magetsi, makina opangira madzi, makina ozizira, ndi zina zotero. Chifukwa chake, ndikofunikira kusanthula mosamala ntchito, mfundo yogwirira ntchito, ndi malo omwe angalepheretse gawo lililonse.
Mwachitsanzo, zinthu monga njanji zowongolera, zomangira zotsogola, ndi zopota zamakina pamakina zimakumana ndi zovuta monga kuvala ndi kuwonjezereka kwa chilolezo chifukwa chodziwika kwa nthawi yayitali ndi mphamvu zodulira komanso kukangana. Zida monga owongolera, madalaivala, ndi masensa mumagetsi owongolera magetsi amatha kulephera chifukwa chazifukwa monga kusinthasintha kwamagetsi ndi kusokoneza kwamagetsi. Zigawo monga mapampu amafuta, masilinda, ndi ma valve mu hydraulic system zitha kulephera chifukwa chazifukwa monga kusasindikiza bwino komanso kuipitsidwa kwamafuta. Zigawo monga mapampu amadzi, mapaipi amadzi, ndi ma radiator mu makina ozizirira amatha kulephera chifukwa chazifukwa monga kutsekeka ndi kutayikira.
Mwa kusanthula gawo lililonse la chida cha makina a CNC, malo omwe angalephereke angadziwike. Malo awa ndi malo osamalira chida cha makina a CNC. Pambuyo pozindikira malo okonzera, malo aliwonse okonzera amafunika kuwerengedwa ndikuyika chizindikiro kuti athandizire ntchito yoyendera. Panthawi imodzimodziyo, fayilo ya malo osungirako iyenera kukhazikitsidwa kuti ilembetse zambiri monga malo, ntchito, zochitika zolephera, ndi njira yoyendera malo aliwonse okonzera kuti apereke zolemba za ntchito yoyendera.
II. Miyezo Yokhazikika
Miyezo yosasunthika ndi ulalo wofunikira pakuwunika chida cha makina a CNC. Pamalo aliwonse okonzera, miyezo iyenera kupangidwa imodzi ndi imodzi kuti imveketse magawo ovomerezeka a magawo monga chilolezo, kutentha, kuthamanga, kuthamanga, ndi kuthina. Miyezo iyi ndi maziko owerengera ngati zida zikuyenda bwino. Pokhapokha ngati sichidutsa miyezo yotchulidwa simaganiziridwa kukhala yolephera.
Popanga miyezo, ziyenera kunenedwa kuzinthu monga magawo apangidwe, zolemba zogwirira ntchito, ndi miyezo yamakampani ya zida zamakina a CNC. Panthawi imodzimodziyo, zochitika zenizeni zogwiritsira ntchito zidazo ziyenera kuganiziridwa. Kutengera zomwe zachitika komanso kusanthula deta, mulingo woyenera uyenera kutsimikiziridwa. Mwachitsanzo, pakuchotsa njanji zowongolera, chofunikira kwambiri ndi pakati pa 0.01mm ndi 0.03mm; chifukwa cha kutentha kwa spindle, chofunika kwambiri sichiyenera kupitirira 60 ° C; chifukwa cha kupanikizika kwa ma hydraulic system, chofunikira kwambiri ndikuti kusinthasintha kwapakati pamtundu womwe waperekedwa sikudutsa ± 5%.
Pambuyo popanga miyezo, miyezo iyenera kulembedwa m'mawu olembedwa ndikuyika chizindikiro pazida kuti zithandizire kuyang'anira ndi ogwira ntchito yoyendera. Pa nthawi imodzimodziyo, miyezo iyenera kusinthidwa ndi kukonzedwa nthawi zonse. Malinga ndi momwe zida zimagwirira ntchito komanso chitukuko chaukadaulo, mulingo wokhazikika uyenera kusinthidwa kuti zitsimikizire zomveka komanso zogwira mtima za miyezo.
III. Nthawi Zokhazikika
Nthawi zokhazikika ndiye ulalo wofunikira pakuwunika zida zamakina a CNC. Kuzindikira nthawi yoyendera zida zamakina a CNC kumafuna kulingalira mozama pazinthu zingapo, kuphatikiza kufunikira kwa zida, kuthekera kwa kulephera kuchitika, komanso kukula kwa ntchito zopanga.
Pazigawo zina zofunika kwambiri ndi zofunikira, monga zopota, zomangira zowongolera, ndi njanji zowongolera, chifukwa chakukhudzidwa kwake pakulondola ndi magwiridwe antchito a zida komanso kuthekera kwakukulu kwa kulephera kuchitika, nthawi yoyendera iyenera kufupikitsidwa. Zingakhale zofunikira kuyang'ana kangapo pa kusintha kulikonse. Pazigawo zina zosafunika kwenikweni, monga zoziziritsira ndi zokometsera mafuta, nthawi yoyendera ikhoza kuwonjezedwa ndikuwunikidwa kamodzi pamwezi kapena miyezi ingapo.
Pozindikira nthawi yoyendera, kukula kwa ntchito zopanga kuyeneranso kuganiziridwa. Ngati ntchito yopanga ndi yamphamvu ndipo zida zimagwira ntchito mosalekeza kwa nthawi yayitali, nthawi yoyendera imatha kufupikitsidwa moyenera kuti zitsimikizire kuti zidazo zikuyenda bwino. Ngati ntchito yopanga siili yolimba ndipo zida zimagwira ntchito kwakanthawi kochepa, nthawi yowunikira ikhoza kukulitsidwa moyenera kuti muchepetse mtengo woyendera.
Panthawi imodzimodziyo, ndondomeko yoyendera iyenera kukhazikitsidwa kuti imveketse zambiri monga nthawi yoyendera, ogwira ntchito yoyendera, ndi njira zoyendera malo aliwonse okonzekera kuti atsimikizire kuti ntchito yoyendera imatsirizidwa pa nthawi yake, ndi ubwino, komanso kuchuluka kwake. Dongosolo loyang'anira litha kusinthidwa ndikuwongoleredwa molingana ndi momwe zida zimagwirira ntchito kuti zithandizire kuyendetsa bwino ntchito ndi zotsatira zake.
IV. Zinthu Zokhazikika
Zinthu zosasunthika ndizomwe zili mkati mwa kuwunika kwa chida cha makina a CNC. Payenera kukhala malamulo omveka bwino omwe akuyenera kuyang'ana pa malo aliwonse okonzera. Izi zimathandiza ogwira ntchito yoyendera kuti aziyang'ana zida zonse bwino komanso mwadongosolo komanso kupewa kuphonya zinthu zofunika.
Pamalo aliwonse okonzera zinthu, chinthu chimodzi kapena zingapo zitha kuyang'aniridwa. Mwachitsanzo, pa ulusi wopota, zinthu monga kutentha, kugwedezeka, phokoso, axial clearance, ndi ma radial clearance angafunikire kuyang'aniridwa; kwa njanji yowongolera, zinthu monga kuwongoka, kufanana, kuuma kwapamtunda, ndi mawonekedwe amafuta angafunikire kuyang'aniridwa; kwa kayendedwe ka magetsi, zinthu monga momwe ntchito yoyendetsera galimotoyo imagwirira ntchito, mphamvu yamagetsi ya dalaivala, ndi chizindikiro cha sensa chingafunikire kuyang'aniridwa.
Pozindikira zinthu zoyendera, ntchito ndi mfundo zogwirira ntchito za zida komanso zochitika zomwe zingalephereke ziyenera kuganiziridwa. Panthawi imodzimodziyo, miyezo yoyenera ndi zofunikira ziyenera kutchulidwa kuti zitsimikizidwe kuti zonse zayendera ndi zolondola.
V. Ogwira Ntchito Okhazikika
Ogwira ntchito okhazikika ndiye ulalo wokhazikitsa udindo pakuwunika zida zamakina a CNC. Pakufunika kumveka bwino yemwe adzayendetse ntchitoyi, kaya ndi woyendetsa, ogwira ntchito yosamalira, kapena akatswiri. Malingana ndi malo oyendera ndi zofunikira zaukadaulo, udindowo uyenera kuperekedwa kwa anthu enaake.
Wogwiritsa ntchito ndi wogwiritsa ntchito mwachindunji zidazo ndipo amadziwa bwino momwe zida zimagwirira ntchito. Chifukwa chake, wogwiritsa ntchitoyo atha kukhala ndi udindo woyang'anira zida zonse tsiku ndi tsiku, monga kuyang'ana mawonekedwe, ukhondo, komanso momwe zidazo zimapangidwira. Ogwira ntchito yosamalira ali ndi luso laukadaulo komanso luso ndipo amatha kuyang'anira pafupipafupi magawo ofunikira ndi zigawo zofunika za zida, monga kuyang'anira kapangidwe ka makina, makina owongolera magetsi, ndi makina a hydraulic a zida. Ogwira ntchito zaukadaulo ali ndi luso lapamwamba kwambiri komanso chidziwitso chaukadaulo ndipo atha kukhala ndi udindo wowunika momwe zida ziliri komanso kuwunika zolakwika, monga kusanthula momwe zida zimagwirira ntchito, kupanga mapulani oyendera, ndikupereka malingaliro owongolera.
Mwa kufotokozera udindo wa ogwira ntchito yoyendera, kugwira ntchito bwino ndi khalidwe la ntchito zoyendera zikhoza kukonzedwa bwino, ndipo ntchito yotetezeka ya zipangizozo zikhoza kutsimikiziridwa. Panthawi imodzimodziyo, kuphunzitsidwa ndi kuwunika ogwira ntchito yoyendera kumafunikanso kuti apititse patsogolo luso lawo komanso kukhala ndi udindo.
VI. Njira Zokhazikika
Njira zokhazikika ndi ulalo wosankha njira pakuwunika chida cha makina a CNC. Pafunikanso kukhala ndi malamulo amomwe mungayang'anire, kaya ndikuyang'ana pamanja kapena kuyeza zida, komanso kugwiritsa ntchito zida wamba kapena zida zolondola.
Pazinthu zina zosavuta zowunikira, monga mawonekedwe, ukhondo, ndi momwe zida zimapangidwira, njira yowonera pamanja ingagwiritsidwe ntchito poyang'anira. Pazinthu zina zomwe zimafunikira kuyeza kolondola, monga kuloledwa, kutentha, kuthamanga, ndi kuthamanga, njira yoyezera zida iyenera kugwiritsidwa ntchito poyang'ana. Posankha zida, chida choyenera chiyenera kusankhidwa molingana ndi zofunikira zolondola za zinthu zowunikira komanso momwe zinthu zilili. Ngati kufunikira kolondola sikuli kwakukulu, zida wamba zingagwiritsidwe ntchito poyezera; ngati zofunikira zolondola ndizokwera kwambiri, zida zolondola ziyenera kugwiritsidwa ntchito poyezera.
Panthawi imodzimodziyo, ndondomeko yoyendetsera zida iyenera kukhazikitsidwa kuti ikhazikitse kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe kake.
VII. Kuyendera
Kuyang'anira ndi njira yolumikizira chida cha makina a CNC. Payenera kukhala malamulo okhudza malo oyendera ndi masitepe, kaya ayang'anire panthawi yopangira ntchito kapena pambuyo potseka, komanso ngati azichita kuyendera kwa disassembly kapena kuwunika kopanda disassembly.
Pazinthu zina zowunikira zomwe sizikhudza magwiridwe antchito a zida, zitha kuwonedwa panthawi yopanga. Izi zitha kuthandiza kupeza zovuta munthawi yake ndikupewa kuwonongeka kwa zida. Pazinthu zina zomwe zimafunikira kuyang'aniridwa kotseka, monga momwe zida zamkati zimakhalira komanso momwe zinthu zimapangidwira, kuyang'anira kuyenera kuchitika zida zitatsekedwa. Pakuwunika kotseka, ntchito ziyenera kuchitidwa motsatira njira zomwe zafotokozedwa kuti zitsimikizire chitetezo komanso kulondola kwazomwe zimayendera.
Pazinthu zina zowunikira zosavuta, njira yowunikira yopanda disassembly ingagwiritsidwe ntchito. Pazinthu zina zowunikira zomwe zimafuna kumvetsetsa mozama za momwe zida ziliri mkati mwa zida, monga kusanthula chifukwa cha kuwonongeka kwa zida ndi kukonza mapulani, njira yowunikira disassembly iyenera kugwiritsidwa ntchito. Pakuwunika kwa disassembly, chidwi chiyenera kuperekedwa poteteza zigawo za zida kuti zisawonongeke zida.
VIII. Kujambula
Kujambula ndi ulalo wofunikira pakuwunika chida cha makina a CNC. Zolemba zatsatanetsatane ziyenera kupangidwa panthawi yoyendera ndikudzazidwa momveka bwino molingana ndi mtundu womwe wafotokozedwa. Deta yoyendera, kusiyana ndi mulingo womwe watchulidwa, chigamulo, ndi malingaliro amankhwala ziyenera kudzazidwa. Woyang'anira akuyenera kusaina ndikuwonetsa nthawi yoyendera.
Zomwe zili m'kabukuko zimaphatikizapo zinthu zoyendera, zotsatira zowunikira, zikhalidwe zoyenera, kusiyana, malingaliro a chiweruzo, malingaliro a chithandizo, ndi zina zotero. Kupyolera mu kujambula, machitidwe ogwiritsira ntchito zipangizo amatha kumveka panthawi, ndipo mavuto akhoza kuchitidwa mwamsanga. Nthawi yomweyo, zolemba zimatha kuperekanso chithandizo cha data pakuwunika momwe zida ziliri komanso kuzindikira zolakwika, kuthandizira kusanthula zomwe zidayambitsa komanso momwe zida zimapangidwira.
Mawonekedwe a mbiriyo akuyenera kukhala ogwirizana komanso okhazikika kuti athandizire kusonkhanitsa ndi kusanthula deta. Kudzaza zolembedwa kuyenera kuchitidwa mosamala komanso moyenera kuti zitsimikizire kuti zomwe zalembedwazo ndi zolondola komanso zowona. Panthawi imodzimodziyo, ndondomeko yoyendetsera zolembera iyenera kukhazikitsidwa kuti ikhazikitse kasamalidwe ka kusungirako zolemba, kupeza, ndi kusanthula.
IX. Chithandizo
Chithandizo ndiye ulalo wofunikira pakuwunika zida zamakina a CNC. Zinthu zomwe zingathe kuthandizidwa ndi kusinthidwa panthawi yowunikira ziyenera kuchitidwa ndi kusinthidwa panthawi yake, ndipo zotsatira za chithandizo ziyenera kulembedwa muzolemba zachipatala. Ngati palibe luso kapena chikhalidwe chothana nazo, ogwira nawo ntchito ayenera kufotokozedwa munthawi yake. Komabe, aliyense wogwira ntchito nthawi iliyonse ayenera kulemba zolemba zachipatala.
Pazovuta zina zosavuta, monga ukhondo wosakwanira komanso kusapaka mafuta kwa zida, ogwira ntchito yoyang'anira amatha kuwongolera ndikuwongolera munthawi yake. Pazovuta zina zomwe zimafuna kuti ogwira ntchito yosamalira azitha kuthana nazo, monga kuwonongeka kwa zida ndi kuwonongeka kwa zinthu zina, ogwira nawo ntchito ayenera kufotokozedwa munthawi yake kuti akonze zoti ogwira ntchito yosamalira athane nawo. Pothana ndi mavuto, maopaleshoni amayenera kuchitidwa motsatira njira zomwe zafotokozedwa kuti zitsimikizire chitetezo ndi mphamvu ya chithandizo.
Zotsatira za chithandizo ziyenera kulembedwa muzolemba zamankhwala, kuphatikizapo nthawi ya chithandizo, ogwira ntchito zachipatala, njira zothandizira, ndi zotsatira za mankhwala. Kupyolera mu zolemba zachipatala, momwe angagwiritsire ntchito mavuto amatha kumveka panthawi yake, ndikupereka chidziwitso cha ntchito yoyendera yotsatila.
X. Kusanthula
Kusanthula ndi ulalo wachidule wa kuwunika kwa chida cha makina a CNC. Zolemba zoyang'anira ndi zolemba zachipatala ziyenera kufufuzidwa mwadongosolo nthawi zonse kuti mupeze "malo osungira" ofooka, ndiko kuti, mfundo zolephereka kwambiri kapena maulalo ndi zotayika zazikulu, kuyika malingaliro, ndikuzipereka kwa okonza kuti apange kukonza.
Kupyolera mu kusanthula zolemba zowunikira ndi zolemba zachipatala, zochitika zogwirira ntchito ndi kulephera kuchitika kwa zipangizo zimatha kumveka, ndipo maulalo ofooka a zipangizo angapezeke. Kwa malo osungira omwe ali ndi ziwongola dzanja zambiri, kuyang'anira ndi kukonza kuyenera kulimbikitsidwa, ndipo njira zofananira ziyenera kuchitidwa kuti kuchepetsa kulephera. Kwa maulalo okhala ndi zotayika zazikulu, mapangidwe owongolera amayenera kupangidwa kuti apititse patsogolo kudalirika ndi kukhazikika kwa zida.
Zotsatira zowunikira ziyenera kupangidwa kukhala malipoti ndikuperekedwa kumadipatimenti oyenera ndi ogwira ntchito kuti apereke maziko opangira zisankho pakuwongolera zida ndi kasamalidwe. Panthawi imodzimodziyo, zotsatira zowunikira ziyenera kutsatiridwa ndi kutsimikiziridwa kuti zitsimikizire kuti njira zowonjezera zikuyenda bwino.
Kuwunika kwa zida zamakina a CNC kumatha kugawidwa m'magulu awiri: kuyang'anira tsiku ndi tsiku komanso kuyang'anira nthawi zonse. Kuyang'anira tsiku ndi tsiku kumakhala ndi udindo woyang'anira zida zonse zamakina, kuyang'anira ndi kuyang'ana zolakwika zomwe zimachitika panthawi yogwiritsira ntchito makina, ndipo zimachitika ndi ogwiritsa ntchito makina. Kuyang'anira nthawi zonse kumayang'anira kuwunika kofunikira komanso kuyang'anira zida zowunikira ndikuwunika zolakwika za zigawo zazikuluzikulu ndi zigawo zofunika za chida cha makina pafupipafupi, kupanga mapulani oyendera, kupanga zolemba zowunikira, kusanthula zotsatira zokonzekera, ndikupereka malingaliro owongolera kasamalidwe ka kukonza zida, ndipo ikuchitika ndi ogwira ntchito yosamalira nthawi zonse.
Kuyang'ana tsiku ndi tsiku ndiye maziko a kuwunika kwa chida cha makina a CNC. Kupyolera mu kuyang'ana tsiku ndi tsiku, ogwira ntchito amatha kupeza mavuto ang'onoang'ono a zipangizo panthawi yake ndikupewa kuwonjezereka kwa mavuto. Zomwe zimayendera tsiku ndi tsiku zimaphatikizapo maonekedwe, ukhondo, momwe mafuta amakhudzidwira, ndi mawu ogwiritsira ntchito zipangizo. Ogwira ntchito akuyenera kuyang'ana molingana ndi nthawi ndi njira yodziwika ndikulemba zotsatira zoyendera mu fomu yoyendera tsiku ndi tsiku.
Kuyang'anira nthawi zonse ndiye maziko a kuwunika kwa chida cha makina a CNC. Kupyolera mu kuyang'ana kwanthawi zonse, ogwira ntchito yosamalira nthawi zonse amatha kumvetsetsa bwino momwe zida zimagwirira ntchito, kupeza zovuta zomwe zingachitike pazida panthawi yake, ndikupereka chithandizo cha data pakuwunika momwe zida ziliri komanso kuzindikira zolakwika. Zomwe zimayendera nthawi zonse zimaphatikizanso kuyang'ana mbali zazikuluzikulu ndi zigawo zofunika za zida, kuyang'anira momwe zida zilili, komanso kufufuza zolakwika. Ogwira ntchito yosamalira nthawi zonse amayenera kuyang'ana molingana ndi nthawi ndi njira yodziwika ndikulemba zotsatira zoyendera mu fomu yoyendera nthawi zonse.
Monga njira yogwirira ntchito, kuyang'anira zida zamakina a CNC kuyenera kuchitidwa mozama ndikulimbikira kuti zitsimikizire kuti zida zamakina zikuyenda bwino. Kuti zitheke kugwira ntchito, zowunikira za zida zamakina a CNC zitha kulembedwa patebulo lalifupi kapena kuyimiridwa ndi chithunzi. Kupyolera mu mawonekedwe a tebulo kapena chithunzi, zomwe zili mkati ndi njira zowunikira zingathe kuwonetsedwa mwachidwi, zomwe zimathandizira kugwira ntchito kwa ogwira ntchito yoyendera.
Pomaliza, kuyang'anira kuyang'anira zida zamakina a CNC ndi ntchito yokhazikika yomwe imafuna kuwongolera kwathunthu kuchokera kuzinthu zingapo monga mfundo zokhazikika, miyeso yokhazikika, nthawi zokhazikika, zinthu zokhazikika, ogwira ntchito, njira zokhazikika, kuyang'anira, kujambula, chithandizo, ndi kusanthula. Pokhapokha kupyolera mu kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka anthu.