Kusanthula pa Mfundo Zofunika za CNC Machining Technology ndi CNC Machine Tool Maintenance
Chidule: Pepalali limasanthula mozama malingaliro ndi mawonekedwe a makina a CNC, komanso kufanana ndi kusiyana komwe kulipo ndi malamulo oyendetsera ukadaulo wa zida zamakina azikhalidwe. Imalongosola kwambiri zachitetezo akamaliza kukonza zida zamakina a CNC, kuphatikiza zinthu monga kuyeretsa ndi kukonza zida zamakina, kuyang'anira ndikusintha mbale zopukutira mafuta panjanji zowongolera, kasamalidwe ka mafuta opaka mafuta ndi zoziziritsa kukhosi, komanso njira yozimitsa magetsi. Pakadali pano, imatchulanso mwatsatanetsatane mfundo zoyambira ndikugwiritsa ntchito zida zamakina a CNC, mawonekedwe ogwiritsira ntchito, ndi mfundo zazikulu zachitetezo chachitetezo, cholinga chake ndikupereka malangizo aukadaulo athunthu komanso mwadongosolo kwa amisiri ndi ogwira nawo ntchito omwe amagwira ntchito yopanga makina a CNC, kuti awonetsetse kuti ntchito yabwino komanso moyo wautali wautumiki wa zida zamakina a CNC.
I. Chiyambi
Makina a CNC ali ndi gawo lofunikira kwambiri pakupanga makina amakono. Ndi chitukuko chosalekeza chamakampani opanga zinthu, zofunikira zapamwamba komanso zapamwamba zakhazikitsidwa kuti zikhale zolondola, zogwira mtima, komanso kusinthasintha kwa magawo pokonza. Chifukwa cha ubwino wake monga kulamulira kwa digito, digiri yapamwamba ya automation, ndi kulondola kwakukulu kwa makina, CNC Machining yakhala teknoloji yaikulu yothetsera mavuto opangira magawo ovuta. Komabe, kuti mugwiritse ntchito bwino zida zamakina a CNC ndikukulitsa moyo wawo wautumiki, ndikofunikira osati kumvetsetsa ukadaulo wa makina a CNC komanso kutsatira mosamalitsa zofunikira za zida zamakina a CNC pazinthu monga kugwira ntchito, kukonza, ndi kusamalira.
II. Chidule cha CNC Machining
CNC Machining ndi njira yotsogola yamakina yomwe imawongolera kusuntha kwa magawo ndi zida zodulira pogwiritsa ntchito chidziwitso cha digito pazida zamakina a CNC. Poyerekeza ndi makina azida zamakina, ili ndi zabwino zambiri. Mukayang'anizana ndi ntchito zamakina zokhala ndi magawo osiyanasiyana, magulu ang'onoang'ono, mawonekedwe ovuta, ndi zofunikira zolondola kwambiri, makina a CNC amawonetsa kusinthika kolimba komanso kuthekera kokonza. Traditional makina chida Machining nthawi zambiri amafuna m'malo pafupipafupi mindandanda yamasewera ndi kusintha magawo processing, pamene CNC Machining akhoza mosalekeza ndi basi kumaliza njira zonse kutembenukira pansi pa ulamuliro wa mapulogalamu mwa clamping nthawi imodzi, kuchepetsa kwambiri wothandiza nthawi ndi kuwongolera bata la Machining Mwachangu ndi Machining mwatsatanetsatane.
Ngakhale kuti malamulo aukadaulo waukadaulo wa zida zamakina a CNC ndi zida zamakina zamakina nthawi zambiri zimayenderana ndi dongosolo lonse, mwachitsanzo, masitepe monga kusanthula kwa gawo, kupanga dongosolo la dongosolo, ndi kusankha zida zonse zimafunikira, zodziwikiratu komanso zolondola za makina a CNC munjira yeniyeni yoyendetsera zipangitsa kuti ikhale ndi zinthu zambiri zapadera mwatsatanetsatane mwatsatanetsatane ndi magwiridwe antchito.
Ngakhale kuti malamulo aukadaulo waukadaulo wa zida zamakina a CNC ndi zida zamakina zamakina nthawi zambiri zimayenderana ndi dongosolo lonse, mwachitsanzo, masitepe monga kusanthula kwa gawo, kupanga dongosolo la dongosolo, ndi kusankha zida zonse zimafunikira, zodziwikiratu komanso zolondola za makina a CNC munjira yeniyeni yoyendetsera zipangitsa kuti ikhale ndi zinthu zambiri zapadera mwatsatanetsatane mwatsatanetsatane ndi magwiridwe antchito.
III. Njira zodzitetezera pambuyo pomaliza CNC Machine Tool Processing
(I) Kuyeretsa ndi Kusamalira Zida Zamakina
Kuchotsa Chip ndi Kupukuta Chida Chamakina
Mukamaliza kukonza, tchipisi tambiri timakhalabe pamalo ogwirira ntchito a chida cha makina. Ngati tchipisi tating'ono ting'onoting'ono sitikutsukidwa mu nthawi, akhoza kulowa m'zigawo zosuntha monga njanji zowongolera ndi zomangira zowongolera za chida cha makina, kukulitsa kuvala kwa zigawozo komanso kukhudza kulondola komanso kuyenda kwa chida cha makina. Choncho, ogwira ntchito ayenera kugwiritsa ntchito zida zapadera, monga maburashi ndi mbewa zachitsulo, kuti achotse mosamala tchipisi pa benchi yogwirira ntchito, zokonza, zida zodulira, ndi madera ozungulira chida cha makina. Panthawi yochotsa chip, chidwi chiyenera kulipidwa popewa tchipisi tomwe timakutira pamwamba pa chida cha makina.
Mukamaliza kuchotsa chip, ndikofunikira kupukuta mbali zonse za chida cha makina, kuphatikiza chipolopolo, gulu lowongolera, ndi njanji zowongolera, ndi nsalu yofewa yoyera kuti muwonetsetse kuti palibe banga lamafuta, banga lamadzi, kapena zotsalira za chip pamwamba pa chida cha makina, kuti chida cha makina ndi malo ozungulira azikhala oyera. Izi sizimangothandiza kukhalabe ndi mawonekedwe abwino a chida cha makina komanso zimalepheretsa fumbi ndi zonyansa kukwera pamwamba pa chida cha makina ndiyeno kulowa mu dongosolo lamagetsi ndi ziwalo zotumizira makina mkati mwa chida cha makina, kuchepetsa mwayi wolephera kuchitika.
Mukamaliza kukonza, tchipisi tambiri timakhalabe pamalo ogwirira ntchito a chida cha makina. Ngati tchipisi tating'ono ting'onoting'ono sitikutsukidwa mu nthawi, akhoza kulowa m'zigawo zosuntha monga njanji zowongolera ndi zomangira zowongolera za chida cha makina, kukulitsa kuvala kwa zigawozo komanso kukhudza kulondola komanso kuyenda kwa chida cha makina. Choncho, ogwira ntchito ayenera kugwiritsa ntchito zida zapadera, monga maburashi ndi mbewa zachitsulo, kuti achotse mosamala tchipisi pa benchi yogwirira ntchito, zokonza, zida zodulira, ndi madera ozungulira chida cha makina. Panthawi yochotsa chip, chidwi chiyenera kulipidwa popewa tchipisi tomwe timakutira pamwamba pa chida cha makina.
Mukamaliza kuchotsa chip, ndikofunikira kupukuta mbali zonse za chida cha makina, kuphatikiza chipolopolo, gulu lowongolera, ndi njanji zowongolera, ndi nsalu yofewa yoyera kuti muwonetsetse kuti palibe banga lamafuta, banga lamadzi, kapena zotsalira za chip pamwamba pa chida cha makina, kuti chida cha makina ndi malo ozungulira azikhala oyera. Izi sizimangothandiza kukhalabe ndi mawonekedwe abwino a chida cha makina komanso zimalepheretsa fumbi ndi zonyansa kukwera pamwamba pa chida cha makina ndiyeno kulowa mu dongosolo lamagetsi ndi ziwalo zotumizira makina mkati mwa chida cha makina, kuchepetsa mwayi wolephera kuchitika.
(II) Kuyang'ana ndi Kusintha M'malo Opangira Mafuta Opaka Mafuta Panjanji Zowongolera
Kufunika Kwa Mbale za Wiper za Mafuta ndi Mfundo Zazikulu Poyang'anira ndi Kusintha M'malo
Ma mbale opukutira mafuta pamasitima owongolera a zida zamakina a CNC amatenga gawo lofunikira popereka mafuta ndi kuyeretsa njanji zowongolera. Panthawi yokonza, mbale zopukuta mafuta zimasakanizidwa mosalekeza ndi njanji zowongolera ndipo zimatha kuvala pakapita nthawi. Ma mbale opukutira mafuta akamavala kwambiri, sangathe kugwiritsa ntchito bwino komanso moyenera mafuta opaka panjanji zowongolera, zomwe zimapangitsa kuti njanji zowongolera zizikhala bwino, kukangana kowonjezereka, ndikufulumizitsa kuvala kwa njanji zowongolera, zomwe zimakhudza kulondola komanso kuyenda bwino kwa chida cha makina.
Chifukwa chake, ogwiritsira ntchito akuyenera kuyang'ana momwe amavalira mbale zopukuta mafuta pamasitima owongolera makina akamaliza. Poyang'ana, n'zotheka kuona ngati pali zizindikiro zoonekeratu zowonongeka monga zipsera, ming'alu, kapena zowonongeka pamwamba pa mbale zopukuta mafuta, ndipo nthawi yomweyo, fufuzani ngati kukhudzana pakati pa mbale zopukuta mafuta ndi njanji zowongolera ndizolimba komanso zofananira. Ngati kuvala pang'ono kwa mbale zopukuta mafuta kumapezeka, kusintha koyenera kapena kukonzanso kungapangidwe; ngati kuvala kuli koopsa, mbale zatsopano zopukuta mafuta ziyenera kusinthidwa panthawi yake kuti zitsimikizire kuti njanji zowongolera nthawi zonse zimakhala bwino komanso zogwira ntchito.
Ma mbale opukutira mafuta pamasitima owongolera a zida zamakina a CNC amatenga gawo lofunikira popereka mafuta ndi kuyeretsa njanji zowongolera. Panthawi yokonza, mbale zopukuta mafuta zimasakanizidwa mosalekeza ndi njanji zowongolera ndipo zimatha kuvala pakapita nthawi. Ma mbale opukutira mafuta akamavala kwambiri, sangathe kugwiritsa ntchito bwino komanso moyenera mafuta opaka panjanji zowongolera, zomwe zimapangitsa kuti njanji zowongolera zizikhala bwino, kukangana kowonjezereka, ndikufulumizitsa kuvala kwa njanji zowongolera, zomwe zimakhudza kulondola komanso kuyenda bwino kwa chida cha makina.
Chifukwa chake, ogwiritsira ntchito akuyenera kuyang'ana momwe amavalira mbale zopukuta mafuta pamasitima owongolera makina akamaliza. Poyang'ana, n'zotheka kuona ngati pali zizindikiro zoonekeratu zowonongeka monga zipsera, ming'alu, kapena zowonongeka pamwamba pa mbale zopukuta mafuta, ndipo nthawi yomweyo, fufuzani ngati kukhudzana pakati pa mbale zopukuta mafuta ndi njanji zowongolera ndizolimba komanso zofananira. Ngati kuvala pang'ono kwa mbale zopukuta mafuta kumapezeka, kusintha koyenera kapena kukonzanso kungapangidwe; ngati kuvala kuli koopsa, mbale zatsopano zopukuta mafuta ziyenera kusinthidwa panthawi yake kuti zitsimikizire kuti njanji zowongolera nthawi zonse zimakhala bwino komanso zogwira ntchito.
(III) Kasamalidwe ka Mafuta Opaka ndi Oziziritsa
Kuyang'anira ndi Kuchiza kwa Mayiko a Mafuta Opaka ndi Oziziritsa
Mafuta opaka ndi zoziziritsa kukhosi ndizofunikira kwambiri pakugwiritsa ntchito zida zamakina a CNC. Mafuta opaka mafuta amagwiritsidwa ntchito kwambiri popaka mafuta omwe amasuntha monga njanji zowongolera, zomangira zotsogola, ndi zopota za chida cha makina kuti muchepetse kugundana ndi kuvala ndikuwonetsetsa kusuntha kosinthika komanso magwiridwe antchito apamwamba kwambiri. Kuzizira kumagwiritsidwa ntchito poziziritsa ndi kuchotsa chip panthawi ya makina kuti ateteze zida zodulira ndi zida zogwirira ntchito kuti zisawonongeke chifukwa cha kutentha kwambiri, ndipo nthawi yomweyo, zimatha kutsuka tchipisi timene timapanga ndikusunga malo opangira makina oyera.
Makina akamaliza, ogwira ntchito amayenera kuyang'ana momwe mafuta opaka mafutawo alili komanso ozizira. Kwa mafuta opaka mafuta, ndikofunikira kuyang'ana ngati mulingo wamafuta uli mkati mwanthawi zonse. Ngati mulingo wamafuta ndi wotsika kwambiri, mafuta opaka mafuta ayenera kuwonjezeredwa munthawi yake. Pakadali pano, fufuzani ngati mtundu, kuwonekera, ndi kukhuthala kwa mafuta opaka mafuta ndizabwinobwino. Zikapezeka kuti mtundu wa mafuta opaka umakhala wakuda, umakhala wakuda, kapena kukhuthala kumasintha kwambiri, zitha kutanthauza kuti mafuta opaka mafuta awonongeka ndipo amayenera kusinthidwa munthawi yake kuti atsimikizire kuti mafutawo atha.
Pazoziziritsa, ndikofunikira kuyang'ana kuchuluka kwake kwamadzimadzi, kuchuluka kwake, komanso ukhondo. Ngati mulingo wamadzimadzi suli wokwanira, choziziriracho chiyenera kuwonjezeredwa; ngati ndendeyo ili yosayenera, idzakhudza kuzizira ndi ntchito yotsutsa dzimbiri, ndipo zosintha ziyenera kupangidwa malinga ndi momwe zilili; ngati pali zonyansa zambiri za chip mu choziziritsira, kuziziritsa kwake ndi mafuta opaka mafuta kudzachepetsedwa, ndipo ngakhale mapaipi ozizirira akhoza kutsekedwa. Panthawiyi, choziziriracho chimayenera kusefedwa kapena kusinthidwa kuti choziziriracho chiziyenda bwino komanso kuti pakhale malo ozizirira bwino opangira makinawo.
Mafuta opaka ndi zoziziritsa kukhosi ndizofunikira kwambiri pakugwiritsa ntchito zida zamakina a CNC. Mafuta opaka mafuta amagwiritsidwa ntchito kwambiri popaka mafuta omwe amasuntha monga njanji zowongolera, zomangira zotsogola, ndi zopota za chida cha makina kuti muchepetse kugundana ndi kuvala ndikuwonetsetsa kusuntha kosinthika komanso magwiridwe antchito apamwamba kwambiri. Kuzizira kumagwiritsidwa ntchito poziziritsa ndi kuchotsa chip panthawi ya makina kuti ateteze zida zodulira ndi zida zogwirira ntchito kuti zisawonongeke chifukwa cha kutentha kwambiri, ndipo nthawi yomweyo, zimatha kutsuka tchipisi timene timapanga ndikusunga malo opangira makina oyera.
Makina akamaliza, ogwira ntchito amayenera kuyang'ana momwe mafuta opaka mafutawo alili komanso ozizira. Kwa mafuta opaka mafuta, ndikofunikira kuyang'ana ngati mulingo wamafuta uli mkati mwanthawi zonse. Ngati mulingo wamafuta ndi wotsika kwambiri, mafuta opaka mafuta ayenera kuwonjezeredwa munthawi yake. Pakadali pano, fufuzani ngati mtundu, kuwonekera, ndi kukhuthala kwa mafuta opaka mafuta ndizabwinobwino. Zikapezeka kuti mtundu wa mafuta opaka umakhala wakuda, umakhala wakuda, kapena kukhuthala kumasintha kwambiri, zitha kutanthauza kuti mafuta opaka mafuta awonongeka ndipo amayenera kusinthidwa munthawi yake kuti atsimikizire kuti mafutawo atha.
Pazoziziritsa, ndikofunikira kuyang'ana kuchuluka kwake kwamadzimadzi, kuchuluka kwake, komanso ukhondo. Ngati mulingo wamadzimadzi suli wokwanira, choziziriracho chiyenera kuwonjezeredwa; ngati ndendeyo ili yosayenera, idzakhudza kuzizira ndi ntchito yotsutsa dzimbiri, ndipo zosintha ziyenera kupangidwa malinga ndi momwe zilili; ngati pali zonyansa zambiri za chip mu choziziritsira, kuziziritsa kwake ndi mafuta opaka mafuta kudzachepetsedwa, ndipo ngakhale mapaipi ozizirira akhoza kutsekedwa. Panthawiyi, choziziriracho chimayenera kusefedwa kapena kusinthidwa kuti choziziriracho chiziyenda bwino komanso kuti pakhale malo ozizirira bwino opangira makinawo.
(IV) Kutsatizana kwa Mphamvu
Njira Yoyenera Yozimitsa Mphamvu Ndi Kufunika Kwake
Mayendedwe amagetsi a zida zamakina a CNC ndiwofunika kwambiri poteteza makina amagetsi ndi kusungirako deta ya zida zamakina. Mukamaliza kukonza, mphamvu yogwiritsira ntchito chida cha makina ndi mphamvu yayikulu iyenera kuzimitsidwa motsatizana. Kuzimitsa mphamvu pa opareshoni gulu choyamba amalola kulamulira dongosolo la chida makina mwadongosolo amalize ntchito monga kusungirako deta panopa ndi dongosolo kudziona cheke, kupewa imfa deta kapena zolephera dongosolo chifukwa cha mwadzidzidzi mphamvu kulephera. Mwachitsanzo, zida zina zamakina a CNC zidzasinthitsa ndikusunga magawo opangira, zida zolipirira zida, ndi zina mu nthawi yeniyeni pakupanga makina. Ngati mphamvu yaikulu yazimitsidwa mwachindunji, deta yosasungidwayi ikhoza kutayika, zomwe zimakhudza kulondola kwa makina otsatila ndi bwino.
Mukathimitsa magetsi pagawo lopangira ntchito, zimitsani mphamvu yayikulu kuti mutsimikizire kuti mphamvu zonse zamagetsi zamakina zimachotsedwa ndikupewa kugwedezeka kwamagetsi kapena kulephera kwina kwamagetsi komwe kumachitika chifukwa cha kuzima kwadzidzidzi kwa zida zamagetsi. Kuwongolera kolondola kwamagetsi ndi chimodzi mwazofunikira pakukonza zida zamakina a CNC ndikuthandizira kukulitsa moyo wautumiki wamagetsi amagetsi opangira makina ndikuwonetsetsa kugwira ntchito kokhazikika kwa chida cha makina.
Mayendedwe amagetsi a zida zamakina a CNC ndiwofunika kwambiri poteteza makina amagetsi ndi kusungirako deta ya zida zamakina. Mukamaliza kukonza, mphamvu yogwiritsira ntchito chida cha makina ndi mphamvu yayikulu iyenera kuzimitsidwa motsatizana. Kuzimitsa mphamvu pa opareshoni gulu choyamba amalola kulamulira dongosolo la chida makina mwadongosolo amalize ntchito monga kusungirako deta panopa ndi dongosolo kudziona cheke, kupewa imfa deta kapena zolephera dongosolo chifukwa cha mwadzidzidzi mphamvu kulephera. Mwachitsanzo, zida zina zamakina a CNC zidzasinthitsa ndikusunga magawo opangira, zida zolipirira zida, ndi zina mu nthawi yeniyeni pakupanga makina. Ngati mphamvu yaikulu yazimitsidwa mwachindunji, deta yosasungidwayi ikhoza kutayika, zomwe zimakhudza kulondola kwa makina otsatila ndi bwino.
Mukathimitsa magetsi pagawo lopangira ntchito, zimitsani mphamvu yayikulu kuti mutsimikizire kuti mphamvu zonse zamagetsi zamakina zimachotsedwa ndikupewa kugwedezeka kwamagetsi kapena kulephera kwina kwamagetsi komwe kumachitika chifukwa cha kuzima kwadzidzidzi kwa zida zamagetsi. Kuwongolera kolondola kwamagetsi ndi chimodzi mwazofunikira pakukonza zida zamakina a CNC ndikuthandizira kukulitsa moyo wautumiki wamagetsi amagetsi opangira makina ndikuwonetsetsa kugwira ntchito kokhazikika kwa chida cha makina.
IV. Mfundo Zoyambira ndi Kugwiritsa Ntchito Zida Zamakina a CNC
(I) Mfundo Yoyambira
Kuyambanso Kubwerera ku Zero, Kugwira Ntchito Pamanja, Kugwira Ntchito Mwachindunji, ndi Kuchita Mwadzidzidzi ndi Mfundo Yake
Mukayamba chida cha makina a CNC, mfundo yobwerera ku ziro (kupatula zofunikira zapadera), kugwiritsa ntchito pamanja, kuyika inchi, ndi ntchito yokhayo iyenera kutsatiridwa. Ntchito yobwerera ku zero ndikupangitsa kuti nkhwangwa zolumikizira zida zamakina zibwerere pamalo pomwe zida zolumikizira zida zamakina, zomwe ndi maziko okhazikitsa makina olumikizira zida zamakina. Kupyolera mukugwira ntchito yobwerera ku zero, chida cha makina chimatha kudziwa malo oyambira axis iliyonse yolumikizira, ndikupereka chizindikiro cha kuwongolera kolondola kotsatira. Ngati ntchito yobwerera ku zero sikuchitika, chida cha makinawo chikhoza kukhala ndi zopotoka chifukwa chosadziwa malo omwe alipo, kukhudza kulondola kwa makina komanso kuchititsa ngozi zogundana.
Ntchito yobwerera ku zero ikamalizidwa, ntchito yamanja imachitika. Kugwira ntchito pamanja kumathandizira ogwira ntchito kuti aziwongolera payekhapayekha njira yolumikizirana ya chida cha makina kuti awone ngati kusuntha kwa chida cha makina ndikwabwinobwino, monga ngati njira yolumikizirana ndi yolondola komanso ngati liwiro loyenda ndilokhazikika. Gawoli limathandizira kuzindikira zovuta zamakina kapena zamagetsi za chida cha makina musanapange makina okhazikika ndikupanga kusintha ndi kukonza munthawi yake.
The inching ntchito ndi kusuntha nkhwangwa zogwirizanitsa pa liwiro lapansi ndi kwa mtunda waufupi pa maziko a ntchito pamanja, kupitirira kuyang'ana kulondola kuyenda ndi mphamvu ya makina chida. Kupyolera mu ntchito ya inching, ndizotheka kuyang'ana mwatsatanetsatane momwe mayankhidwe a makina amachitira panthawi yotsika kwambiri, monga ngati kupatsirana kwa screw screw ndi kosalala komanso ngati mikangano ya njanji yowongolera ndi yofanana.
Pomaliza, ntchito yodziwikiratu imachitika, ndiye kuti, pulogalamu yamakina imalowetsedwa mu makina owongolera a zida zamakina, ndipo chida cha makina chimangomaliza kukonza magawo malinga ndi pulogalamuyo. Pokhapokha mutatsimikizira kuti machitidwe onse a chida cha makina ndi abwinobwino kudzera muzochita zam'mbuyomu zobwerera ku zero, kugwira ntchito pamanja, ndi ntchito ya inching zitha kuchitidwa kuti makina azitetezedwa ndikuwonetsetsa kuti makinawo ali otetezeka.
Mukayamba chida cha makina a CNC, mfundo yobwerera ku ziro (kupatula zofunikira zapadera), kugwiritsa ntchito pamanja, kuyika inchi, ndi ntchito yokhayo iyenera kutsatiridwa. Ntchito yobwerera ku zero ndikupangitsa kuti nkhwangwa zolumikizira zida zamakina zibwerere pamalo pomwe zida zolumikizira zida zamakina, zomwe ndi maziko okhazikitsa makina olumikizira zida zamakina. Kupyolera mukugwira ntchito yobwerera ku zero, chida cha makina chimatha kudziwa malo oyambira axis iliyonse yolumikizira, ndikupereka chizindikiro cha kuwongolera kolondola kotsatira. Ngati ntchito yobwerera ku zero sikuchitika, chida cha makinawo chikhoza kukhala ndi zopotoka chifukwa chosadziwa malo omwe alipo, kukhudza kulondola kwa makina komanso kuchititsa ngozi zogundana.
Ntchito yobwerera ku zero ikamalizidwa, ntchito yamanja imachitika. Kugwira ntchito pamanja kumathandizira ogwira ntchito kuti aziwongolera payekhapayekha njira yolumikizirana ya chida cha makina kuti awone ngati kusuntha kwa chida cha makina ndikwabwinobwino, monga ngati njira yolumikizirana ndi yolondola komanso ngati liwiro loyenda ndilokhazikika. Gawoli limathandizira kuzindikira zovuta zamakina kapena zamagetsi za chida cha makina musanapange makina okhazikika ndikupanga kusintha ndi kukonza munthawi yake.
The inching ntchito ndi kusuntha nkhwangwa zogwirizanitsa pa liwiro lapansi ndi kwa mtunda waufupi pa maziko a ntchito pamanja, kupitirira kuyang'ana kulondola kuyenda ndi mphamvu ya makina chida. Kupyolera mu ntchito ya inching, ndizotheka kuyang'ana mwatsatanetsatane momwe mayankhidwe a makina amachitira panthawi yotsika kwambiri, monga ngati kupatsirana kwa screw screw ndi kosalala komanso ngati mikangano ya njanji yowongolera ndi yofanana.
Pomaliza, ntchito yodziwikiratu imachitika, ndiye kuti, pulogalamu yamakina imalowetsedwa mu makina owongolera a zida zamakina, ndipo chida cha makina chimangomaliza kukonza magawo malinga ndi pulogalamuyo. Pokhapokha mutatsimikizira kuti machitidwe onse a chida cha makina ndi abwinobwino kudzera muzochita zam'mbuyomu zobwerera ku zero, kugwira ntchito pamanja, ndi ntchito ya inching zitha kuchitidwa kuti makina azitetezedwa ndikuwonetsetsa kuti makinawo ali otetezeka.
(II) Mfundo Yoyendetsera Ntchito
Kuthamanga Kwambiri Kwambiri, Kuthamanga Kwambiri, Kuthamanga Kwambiri, Kuthamanga Kwambiri ndi Kufunika Kwake
Kugwiritsa ntchito chida cha makina kuyenera kutsatira mfundo ya liwiro lotsika, sing'anga liwiro, ndiyeno kuthamanga kwambiri, ndipo nthawi yothamanga pa liwiro lotsika komanso sing'anga sikhala osachepera 2 - 3 mphindi. Mukayamba, gawo lililonse la chida cha makina likufunika kutenthedwa, makamaka zigawo zazikulu zosuntha monga spindle, lead screw, ndi njanji yowongolera. Kuchita masewera olimbitsa thupi pang'onopang'ono kumapangitsa kuti magawowa atenthedwe pang'onopang'ono, kotero kuti mafuta odzola amagawidwa mofanana pamtunda uliwonse, kuchepetsa mikangano ndi kuvala panthawi yozizira. Pakalipano, ntchito yotsika kwambiri imathandizanso kuyang'anitsitsa kukhazikika kwa chida cha makina pamtunda wotsika kwambiri, monga ngati pali kugwedezeka kwachilendo ndi phokoso.
Pambuyo pa nthawi yogwira ntchito yotsika kwambiri, imasinthidwa ku ntchito yapakatikati. Opaleshoni yapakatikati imatha kuonjezera kutentha kwa zigawozo kuti zifike pamalo abwino ogwirira ntchito, ndipo nthawi yomweyo, zimatha kuyesanso magwiridwe antchito a chida cha makina pa liwiro lapakatikati, monga kukhazikika kwa liwiro la spindle ndi liwiro la kuyankha kwa dongosolo la chakudya. Panthawi yogwira ntchito yotsika kwambiri komanso yapakatikati, ngati pali vuto lililonse la chida cha makina, limatha kuyimitsidwa munthawi yake kuti liwunikenso ndikukonzanso kuti lipewe kulephera kwakukulu pakuchita ntchito yothamanga kwambiri.
Zikatsimikiziridwa kuti palibe vuto lachilendo panthawi yothamanga kwambiri komanso yapakati-liwiro la chida cha makina, liwiro likhoza kuwonjezeka pang'onopang'ono mpaka kuthamanga kwambiri. Opaleshoni yothamanga kwambiri ndiye chinsinsi cha zida zamakina a CNC kuti azitha kuchita bwino kwambiri, koma zitha kuchitidwa pambuyo poti chida chamakina chitenthedwa kale ndipo ntchito yake yayesedwa, kuwonetsetsa kulondola, kukhazikika, komanso kudalirika kwa chida cha makina pakuchita ntchito yothamanga kwambiri, kukulitsa moyo wautumiki wa chida cha makina, ndipo nthawi yomweyo makina opangidwa bwino amaonetsetsa kuti magwiridwe antchito amapangidwa.
Kugwiritsa ntchito chida cha makina kuyenera kutsatira mfundo ya liwiro lotsika, sing'anga liwiro, ndiyeno kuthamanga kwambiri, ndipo nthawi yothamanga pa liwiro lotsika komanso sing'anga sikhala osachepera 2 - 3 mphindi. Mukayamba, gawo lililonse la chida cha makina likufunika kutenthedwa, makamaka zigawo zazikulu zosuntha monga spindle, lead screw, ndi njanji yowongolera. Kuchita masewera olimbitsa thupi pang'onopang'ono kumapangitsa kuti magawowa atenthedwe pang'onopang'ono, kotero kuti mafuta odzola amagawidwa mofanana pamtunda uliwonse, kuchepetsa mikangano ndi kuvala panthawi yozizira. Pakalipano, ntchito yotsika kwambiri imathandizanso kuyang'anitsitsa kukhazikika kwa chida cha makina pamtunda wotsika kwambiri, monga ngati pali kugwedezeka kwachilendo ndi phokoso.
Pambuyo pa nthawi yogwira ntchito yotsika kwambiri, imasinthidwa ku ntchito yapakatikati. Opaleshoni yapakatikati imatha kuonjezera kutentha kwa zigawozo kuti zifike pamalo abwino ogwirira ntchito, ndipo nthawi yomweyo, zimatha kuyesanso magwiridwe antchito a chida cha makina pa liwiro lapakatikati, monga kukhazikika kwa liwiro la spindle ndi liwiro la kuyankha kwa dongosolo la chakudya. Panthawi yogwira ntchito yotsika kwambiri komanso yapakatikati, ngati pali vuto lililonse la chida cha makina, limatha kuyimitsidwa munthawi yake kuti liwunikenso ndikukonzanso kuti lipewe kulephera kwakukulu pakuchita ntchito yothamanga kwambiri.
Zikatsimikiziridwa kuti palibe vuto lachilendo panthawi yothamanga kwambiri komanso yapakati-liwiro la chida cha makina, liwiro likhoza kuwonjezeka pang'onopang'ono mpaka kuthamanga kwambiri. Opaleshoni yothamanga kwambiri ndiye chinsinsi cha zida zamakina a CNC kuti azitha kuchita bwino kwambiri, koma zitha kuchitidwa pambuyo poti chida chamakina chitenthedwa kale ndipo ntchito yake yayesedwa, kuwonetsetsa kulondola, kukhazikika, komanso kudalirika kwa chida cha makina pakuchita ntchito yothamanga kwambiri, kukulitsa moyo wautumiki wa chida cha makina, ndipo nthawi yomweyo makina opangidwa bwino amaonetsetsa kuti magwiridwe antchito amapangidwa.
V. Mfundo Zogwirira Ntchito ndi Chitetezo cha Chitetezo cha Zida Zamakina a CNC
(I) Zolemba za Opaleshoni
Mafotokozedwe Ogwiritsira Ntchito Zogwirira Ntchito ndi Zida Zodulira
Ndizoletsedwa kugogoda, kukonza, kapena kusintha zida zogwirira ntchito pa chucks kapena pakati pa malo. Kuchita zinthu zotere pa chucks ndi malo kumatha kuwononga momwe chida chamakina chimakhalira, kuwononga malo a chucks ndi malo, ndikusokoneza kulimba kwawo komanso kudalirika kwawo. Mukayika zida zogwirira ntchito, ndikofunikira kutsimikizira kuti zida zogwirira ntchito ndi zida zodulira zimamangidwa mwamphamvu musanayambe sitepe yotsatira. Zopangira zopanda zingwe kapena zida zodulira zimatha kukhala zotayirira, kuthamangitsidwa, kapena kuwulukira kunja mkati mwa makinawo, zomwe sizingangopangitsa kuti zida zamakina zichotsedwe komanso zitha kuwopseza kwambiri chitetezo chaogwiritsa ntchito.
Ogwiritsa ntchito ayenera kuyimitsa makinawo posintha zida zodulira, zida zogwirira ntchito, kukonza zida zogwirira ntchito, kapena kusiya zida zamakina panthawi yantchito. Kuchita izi pogwiritsira ntchito chida cha makina kungayambitse ngozi chifukwa cha kukhudzana mwangozi ndi mbali zosuntha za chida cha makina, komanso kungayambitse kuwonongeka kwa zida zodulira kapena zogwirira ntchito. Ntchito yoyimitsa makina imatha kuonetsetsa kuti ogwira ntchito amatha kusintha ndikusintha zida zodulira ndi zida zogwirira ntchito pamalo otetezeka ndikuwonetsetsa kukhazikika kwa chida cha makina ndi njira yopangira makina.
Ndizoletsedwa kugogoda, kukonza, kapena kusintha zida zogwirira ntchito pa chucks kapena pakati pa malo. Kuchita zinthu zotere pa chucks ndi malo kumatha kuwononga momwe chida chamakina chimakhalira, kuwononga malo a chucks ndi malo, ndikusokoneza kulimba kwawo komanso kudalirika kwawo. Mukayika zida zogwirira ntchito, ndikofunikira kutsimikizira kuti zida zogwirira ntchito ndi zida zodulira zimamangidwa mwamphamvu musanayambe sitepe yotsatira. Zopangira zopanda zingwe kapena zida zodulira zimatha kukhala zotayirira, kuthamangitsidwa, kapena kuwulukira kunja mkati mwa makinawo, zomwe sizingangopangitsa kuti zida zamakina zichotsedwe komanso zitha kuwopseza kwambiri chitetezo chaogwiritsa ntchito.
Ogwiritsa ntchito ayenera kuyimitsa makinawo posintha zida zodulira, zida zogwirira ntchito, kukonza zida zogwirira ntchito, kapena kusiya zida zamakina panthawi yantchito. Kuchita izi pogwiritsira ntchito chida cha makina kungayambitse ngozi chifukwa cha kukhudzana mwangozi ndi mbali zosuntha za chida cha makina, komanso kungayambitse kuwonongeka kwa zida zodulira kapena zogwirira ntchito. Ntchito yoyimitsa makina imatha kuonetsetsa kuti ogwira ntchito amatha kusintha ndikusintha zida zodulira ndi zida zogwirira ntchito pamalo otetezeka ndikuwonetsetsa kukhazikika kwa chida cha makina ndi njira yopangira makina.
(II) Chitetezo cha Chitetezo
Kusamalira Inshuwaransi ndi Chitetezo cha Zida Zotetezera
Zida za inshuwaransi ndi chitetezo pazida zamakina a CNC ndizofunika kwambiri pakuwonetsetsa kuti zida zamakina zikuyenda bwino komanso chitetezo chaogwira ntchito, ndipo ogwira ntchito saloledwa kuwasokoneza kapena kuwasuntha akafuna. Zidazi zikuphatikizapo zipangizo zotetezera katundu, kusintha malire a maulendo, zitseko zotetezera, ndi zina zotero. Chipangizo choteteza katundu wambiri chingathe kudula mphamvu pamene chida cha makina chikulemedwa kuti chiteteze makina kuti asawonongeke chifukwa chodzaza; kusintha kwa malire oyenda kumatha kuchepetsa kusuntha kwa ma nkhwangwa ogwirizanitsa a chida cha makina kuti apewe ngozi zowombana zomwe zimachitika chifukwa chodutsa; chitseko choteteza chimatha kuteteza tchipisi kuti zisamenyeke komanso kuti zoziziritsa kuziziritsa zisatayike panthawi ya makinawo ndikuvulaza ogwiritsa ntchito.
Ngati zida za inshuwaransi ndi chitetezo chachitetezo izi zimapasuka kapena kusunthidwa mwakufuna, chitetezo cha chida cha makinacho chidzachepetsedwa kwambiri, ndipo ngozi zingapo zachitetezo zitha kuchitika. Chifukwa chake, ogwiritsira ntchito amayenera kuyang'ana nthawi zonse kukhulupirika ndi mphamvu ya zidazi, monga kuyang'ana kusindikiza kwa chitseko chotetezera komanso kukhudzidwa kwa kusintha kwa malire a maulendo, kuti atsimikizire kuti amatha kugwira ntchito zawo zonse panthawi yogwiritsira ntchito makina.
Zida za inshuwaransi ndi chitetezo pazida zamakina a CNC ndizofunika kwambiri pakuwonetsetsa kuti zida zamakina zikuyenda bwino komanso chitetezo chaogwira ntchito, ndipo ogwira ntchito saloledwa kuwasokoneza kapena kuwasuntha akafuna. Zidazi zikuphatikizapo zipangizo zotetezera katundu, kusintha malire a maulendo, zitseko zotetezera, ndi zina zotero. Chipangizo choteteza katundu wambiri chingathe kudula mphamvu pamene chida cha makina chikulemedwa kuti chiteteze makina kuti asawonongeke chifukwa chodzaza; kusintha kwa malire oyenda kumatha kuchepetsa kusuntha kwa ma nkhwangwa ogwirizanitsa a chida cha makina kuti apewe ngozi zowombana zomwe zimachitika chifukwa chodutsa; chitseko choteteza chimatha kuteteza tchipisi kuti zisamenyeke komanso kuti zoziziritsa kuziziritsa zisatayike panthawi ya makinawo ndikuvulaza ogwiritsa ntchito.
Ngati zida za inshuwaransi ndi chitetezo chachitetezo izi zimapasuka kapena kusunthidwa mwakufuna, chitetezo cha chida cha makinacho chidzachepetsedwa kwambiri, ndipo ngozi zingapo zachitetezo zitha kuchitika. Chifukwa chake, ogwiritsira ntchito amayenera kuyang'ana nthawi zonse kukhulupirika ndi mphamvu ya zidazi, monga kuyang'ana kusindikiza kwa chitseko chotetezera komanso kukhudzidwa kwa kusintha kwa malire a maulendo, kuti atsimikizire kuti amatha kugwira ntchito zawo zonse panthawi yogwiritsira ntchito makina.
(III) Kutsimikizira Pulogalamu
Kufunika ndi Njira Zogwirira Ntchito Zotsimikizira Pulogalamu
Musanayambe kukonza chida cha makina a CNC, ndikofunikira kugwiritsa ntchito njira yotsimikizira pulogalamuyo kuti muwone ngati pulogalamu yomwe imagwiritsidwa ntchito ikufanana ndi gawo lomwe likuyenera kupangidwa. Pambuyo potsimikizira kuti palibe cholakwika, chivundikiro chachitetezo cha chitetezo chikhoza kutsekedwa ndipo chida cha makina chikhoza kuyambika kuyika gawolo. Kutsimikizira kwa pulogalamu ndiye ulalo wofunikira kuti mupewe ngozi zamakina ndi kuwonongeka kwapang'onopang'ono komwe kumachitika chifukwa cha zolakwika za pulogalamu. Pambuyo pulogalamu athandizira mu chida makina, mwa ntchito yotsimikizira pulogalamu, chida makina akhoza kutsanzira zoyenda trajectory wa kudula chida popanda kudula kwenikweni, ndi fufuzani zolakwa galamala mu pulogalamu, ngati kudula chida njira ndi wololera, ndipo ngati magawo processing ndi zolondola.
Pochita chitsimikiziro cha pulogalamu, ogwira ntchito ayenera kuyang'anitsitsa njira yoyendetsera chida chodulira ndikuchiyerekeza ndi gawo lojambula kuti atsimikizire kuti njira yodulirayo imatha kusindikiza molondola mawonekedwe ndi kukula kwa gawo lofunikira. Ngati zovuta zapezeka mu pulogalamuyi, ziyenera kusinthidwa ndikusinthidwa munthawi yake mpaka kutsimikizika kwa pulogalamuyo kukhale kolondola kusanachitike makina okhazikika. Pakalipano, panthawi yokonza makina, ogwira ntchito ayenera kuyang'anitsitsa kwambiri momwe makina ogwirira ntchito amagwirira ntchito. Zovuta zikapezeka, chida cha makina chiyenera kuyimitsidwa nthawi yomweyo kuti chiwunikidwe kuti chipewe ngozi.
Musanayambe kukonza chida cha makina a CNC, ndikofunikira kugwiritsa ntchito njira yotsimikizira pulogalamuyo kuti muwone ngati pulogalamu yomwe imagwiritsidwa ntchito ikufanana ndi gawo lomwe likuyenera kupangidwa. Pambuyo potsimikizira kuti palibe cholakwika, chivundikiro chachitetezo cha chitetezo chikhoza kutsekedwa ndipo chida cha makina chikhoza kuyambika kuyika gawolo. Kutsimikizira kwa pulogalamu ndiye ulalo wofunikira kuti mupewe ngozi zamakina ndi kuwonongeka kwapang'onopang'ono komwe kumachitika chifukwa cha zolakwika za pulogalamu. Pambuyo pulogalamu athandizira mu chida makina, mwa ntchito yotsimikizira pulogalamu, chida makina akhoza kutsanzira zoyenda trajectory wa kudula chida popanda kudula kwenikweni, ndi fufuzani zolakwa galamala mu pulogalamu, ngati kudula chida njira ndi wololera, ndipo ngati magawo processing ndi zolondola.
Pochita chitsimikiziro cha pulogalamu, ogwira ntchito ayenera kuyang'anitsitsa njira yoyendetsera chida chodulira ndikuchiyerekeza ndi gawo lojambula kuti atsimikizire kuti njira yodulirayo imatha kusindikiza molondola mawonekedwe ndi kukula kwa gawo lofunikira. Ngati zovuta zapezeka mu pulogalamuyi, ziyenera kusinthidwa ndikusinthidwa munthawi yake mpaka kutsimikizika kwa pulogalamuyo kukhale kolondola kusanachitike makina okhazikika. Pakalipano, panthawi yokonza makina, ogwira ntchito ayenera kuyang'anitsitsa kwambiri momwe makina ogwirira ntchito amagwirira ntchito. Zovuta zikapezeka, chida cha makina chiyenera kuyimitsidwa nthawi yomweyo kuti chiwunikidwe kuti chipewe ngozi.
VI. Mapeto
Monga imodzi mwamakina apamwamba pakupanga makina amakono, makina a CNC amagwirizana mwachindunji ndi chitukuko chamakampani opanga zinthu molingana ndi kulondola kwake, kuchita bwino, komanso mtundu wake. Moyo wautumiki ndi kukhazikika kwa magwiridwe antchito a zida zamakina a CNC sizimangodalira mtundu wa zida zamakina okha komanso zimagwirizana kwambiri ndi mawonekedwe ogwiritsira ntchito, kukonza, ndi chidziwitso chachitetezo cha opareshoni pakugwiritsa ntchito tsiku ndi tsiku. Pomvetsetsa mozama za luso la makina a CNC ndi zida zamakina a CNC ndikutsatira mosamalitsa kusamala pambuyo pokonza, kuyambika ndi mfundo zoyendetsera ntchito, kutsimikizika kwa magwiridwe antchito, ndi zofunikira zoteteza chitetezo, kulephera kwa zida zamakina kumatha kuchepetsedwa, moyo wautumiki wa zida zamakina ukhoza kukulitsidwa, kugwiritsa ntchito bwino kwa Machining ndi mtundu wazinthu zitha kusinthidwa, ndipo phindu lalikulu lazachuma ndi msika zitha kupangidwa. M'tsogolomu chitukuko cha makampani opanga, ndi luso mosalekeza ndi kupita patsogolo kwa CNC luso, ogwira ntchito ayenera nthawi zonse kuphunzira ndi kudziwa zatsopano ndi luso kuti agwirizane ndi zofunika kwambiri m'munda wa CNC Machining ndi kulimbikitsa chitukuko cha CNC Machining luso pa mlingo wapamwamba.