Kuwunika kwa Ntchito ndi Mafakitale Ogwiritsidwa Ntchito a Machining Centers
I. Chiyambi
Malo opangira makina, monga zida zofunika kwambiri pakupanga kwamakono, amadziwika chifukwa cha kulondola kwambiri, kuchita bwino kwambiri, komanso magwiridwe antchito ambiri. Amaphatikiza njira zosiyanasiyana zamakina ndipo amatha kumaliza makina amitundu yambiri azinthu zovuta pakubowoleza kamodzi, kuchepetsa kwambiri nthawi yosinthira zida pakati pa zida zamakina osiyanasiyana ndi zolakwika zokhotakhota, ndikuwongolera modabwitsa kulondola kwa makina ndi kupanga bwino. Mitundu yosiyanasiyana ya malo Machining, monga ofukula Machining malo, yopingasa Machining malo, Mipikisano tebulo malo Machining, ndi malo Machining pawiri, aliyense ali ndi makhalidwe awo apadera structural ndi ubwino zinchito, amene ali oyenera Machining a mitundu yosiyanasiyana ya mbali ndi zofunika za zochitika zosiyanasiyana kupanga. Kumvetsetsa kwakuya kwa magwiridwe antchito a malo opangira makinawa ndikofunikira kwambiri pakusankha koyenera komanso kugwiritsa ntchito malo opangira makina kuti apititse patsogolo kuchuluka kwa zopangira komanso mtundu wazinthu zamakampani opanga.
Malo opangira makina, monga zida zofunika kwambiri pakupanga kwamakono, amadziwika chifukwa cha kulondola kwambiri, kuchita bwino kwambiri, komanso magwiridwe antchito ambiri. Amaphatikiza njira zosiyanasiyana zamakina ndipo amatha kumaliza makina amitundu yambiri azinthu zovuta pakubowoleza kamodzi, kuchepetsa kwambiri nthawi yosinthira zida pakati pa zida zamakina osiyanasiyana ndi zolakwika zokhotakhota, ndikuwongolera modabwitsa kulondola kwa makina ndi kupanga bwino. Mitundu yosiyanasiyana ya malo Machining, monga ofukula Machining malo, yopingasa Machining malo, Mipikisano tebulo malo Machining, ndi malo Machining pawiri, aliyense ali ndi makhalidwe awo apadera structural ndi ubwino zinchito, amene ali oyenera Machining a mitundu yosiyanasiyana ya mbali ndi zofunika za zochitika zosiyanasiyana kupanga. Kumvetsetsa kwakuya kwa magwiridwe antchito a malo opangira makinawa ndikofunikira kwambiri pakusankha koyenera komanso kugwiritsa ntchito malo opangira makina kuti apititse patsogolo kuchuluka kwa zopangira komanso mtundu wazinthu zamakampani opanga.
II. Vertical Machining Centers
(A) Makhalidwe Ogwira Ntchito
- Multi-process Machining Kutha
Spindle imakonzedwa molunjika ndipo imatha kumaliza njira zosiyanasiyana zopangira makina monga mphero, kubowola, kubowola, kugogoda, ndi kudula ulusi. Imakhala ndi maulalo osachepera atatu, ndipo nthawi zambiri imatha kulumikizana ndi ma axis atatu. Zitsanzo zina zapamwamba zimatha ngakhale kuwongolera ma axis asanu ndi asanu ndi limodzi, zomwe zimatha kukwaniritsa zofunikira pakukonza malo opindika ovuta komanso ma contours. Mwachitsanzo, popanga nkhungu, panthawi ya mphero ya nkhungu, mapangidwe apamwamba kwambiri okhotakhota amatha kutheka kudzera mu kulumikizana kwamitundu yambiri. - Ubwino mu Clamping ndi Debugging
- Kuthirira Kosavuta: Zogwirira ntchito zimatha kumangika ndikukhazikika mosavuta, ndipo zosintha wamba monga ma pliers ansagwada, mbale zokakamiza, mitu yogawa, ndi matebulo ozungulira angagwiritsidwe ntchito. Pazigawo zing'onozing'ono zokhala ndi mawonekedwe okhazikika kapena osakhazikika, ma pliers ansagwada amatha kuwakonza mwachangu, zomwe zimathandizira kukonza kwa batch.
- Mwachidziwitso Debugging: Njira yoyendetsera chida chodulira ndiyosavuta kuwona. Pakuwongolera pulogalamuyo, ogwiritsa ntchito amatha kuwona mwachidwi njira yodulira, yomwe ndi yabwino kuyang'anira ndi kuyeza kwake. Ngati vuto lililonse likupezeka, makinawo amatha kuyimitsidwa nthawi yomweyo kuti akonze kapena pulogalamuyo ingasinthidwe. Mwachitsanzo, pokonza gawo latsopano, zolakwika zimatha kuzindikirika mwachangu poyang'ana ngati njira yodulira ikugwirizana ndi njira yokonzedweratu.
- Kuzizira Kwabwino ndi Kuchotsa Chip
- Kuzizira Koyenera: Kuzizira kumakhala kosavuta kukhazikitsa, ndipo choziziritsa kukhosi chimatha kufikira chida chodulira ndi malo opangira makina, kuchepetsa bwino chida kuvala ndi kutentha kwa makina a workpiece, ndikuwongolera mawonekedwe apamwamba a makinawo. Mukadula zida zachitsulo, zoziziritsa zokwana zokwanira zimatha kuchepetsa kutentha kwa chida chodulira ndikuwonetsetsa kulondola kwa makina.
- Smooth Chip Kuchotsa: Chips ndizosavuta kuchotsedwa ndikugwa. Chifukwa cha mphamvu yokoka, tchipisi timagwa mwachibadwa, kupeŵa momwe tchipisi timakanda pamwamba pake. Izi ndizofunikira makamaka popanga zida zofewa zachitsulo monga aluminiyamu ndi mkuwa, kuteteza zotsalira za chip kuti zisakhudze kutha kwa pamwamba.
(B) Mafakitale Oyenera
- Makina Opangira Makina Olondola Kwambiri: Monga kupanga magawo ang'onoang'ono olondola, kuphatikiza mawotchi, magawo ang'onoang'ono a zida zamagetsi, ndi zina. Kuthekera kwake kolondola kwambiri komanso kuwongolera bwino komanso kuwongolera bwino kumatha kukwaniritsa zofunikira zamakina azigawo zing'onozing'onozi ndikuwonetsetsa kulondola kwazithunzi ndi mawonekedwe apamwamba.
- Makampani Opanga Mold: Pakupanga ma cavities ndi ma cores a nkhungu zazing'ono, malo opangira makina osunthika amatha kugwira ntchito monga mphero ndi kubowola. Mothandizidwa ndi ntchito yolumikizana ndi ma axis ambiri, kukonza kwa malo opindika ovuta a nkhungu kumatha kuzindikirika, kuwongolera kupanga bwino komanso kupanga bwino kwa nkhungu ndikuchepetsa mtengo wopangira nkhungu.
- Maphunziro ndi Kafukufuku wa Sayansi: M'ma labotale aukadaulo wamakina akuluakulu m'makoleji ndi mayunivesite kapena mabungwe ofufuza asayansi, malo opangira makina oyimirira nthawi zambiri amagwiritsidwa ntchito pophunzitsa ziwonetsero komanso kuyesa kwa magawo pamapulojekiti ofufuza asayansi chifukwa cha magwiridwe antchito awo mwanzeru komanso mawonekedwe osavuta, kuthandiza ophunzira ndi ofufuza asayansi kuti adziwe bwino momwe amagwirira ntchito ndi makina opangira makina.
III. Horizontal Machining Centers
(A) Makhalidwe Ogwira Ntchito
- Multi-axis Machining ndi High Precision
Spindle imayikidwa mopingasa, ndipo nthawi zambiri imakhala ndi nkhwangwa zitatu kapena zisanu, zomwe nthawi zambiri zimakhala ndi axis yozungulira kapena tebulo lozungulira, lomwe limatha kukwaniritsa makina a nkhope zambiri. Mwachitsanzo, pamene Machining mbali bokosi mtundu, mwa rotary tebulo, mphero, wotopetsa, kubowola, pogogoda, etc. akhoza sequentially anachita pa nkhope zinayi mbali, kuonetsetsa malo olondola pakati pa nkhope iliyonse. Malo ake olondola amatha kufika 10μm - 20μm, liwiro la spindle liri mkati mwa 10 - 10000r / min, ndipo kusamvana kocheperako kumakhala 1μm, komwe kungathe kukwaniritsa zofunikira za makina a magawo apamwamba kwambiri. - Magazini Yazida Zazikulu Zazikulu
Mphamvu ya magazini ya zida nthawi zambiri imakhala yayikulu, ndipo ena amatha kusunga zida zambiri zodulira. Izi zimathandiza kukonza magawo ovuta popanda kusintha kwanthawi zonse zida, kuchepetsa nthawi yothandizira makina ndikuwongolera magwiridwe antchito. Mwachitsanzo, popanga zida zamlengalenga, mitundu yosiyanasiyana ndi mafotokozedwe a zida zodulira zingafunikire, ndipo magazini yayikulu ya chida champhamvu imatha kutsimikizira kupitiliza kwa makinawo. - Ubwino mu Batch Machining
Kwa ziwalo zamtundu wa bokosi zomwe zimapangidwa m'magulu, malinga ngati zimangiriridwa kamodzi pa tebulo lozungulira, nkhope zambiri zimatha kupangidwa, komanso pazochitika zomwe zofunikira zololerana monga kufanana pakati pa machitidwe a dzenje, perpendicularity pakati pa mabowo ndi mapeto a nkhope ndizokwera kwambiri, n'zosavuta kuonetsetsa kuti machining molondola. Chifukwa cha zovuta zovuta kukonza mapulogalamu, kuchuluka kwa magawo opangidwa ndi makina, kumachepetsa nthawi yomwe gawo lililonse limakhala ndi chida cha makina, motero ndiyenera kupanga makina a batch. Mwachitsanzo, popanga midadada ya injini zamagalimoto, kugwiritsa ntchito malo opangira makina opingasa kumatha kupititsa patsogolo luso la kupanga ndikuwonetsetsa kuti ndi yabwino.
(B) Mafakitale Oyenera
- Makampani Opanga Magalimoto: Kupanga magawo amtundu wa bokosi monga midadada ya injini ndi mitu ya silinda ndi njira yomwe imagwiritsidwa ntchito pamakina opingasa. Zigawozi zimakhala ndi zida zovuta, zokhala ndi mabowo ambiri ndi ndege zomwe ziyenera kupangidwa, komanso zofunika kwambiri pakulondola kwamaudindo. Kuthekera kwa makina amitundu yambiri komanso mawonekedwe olondola kwambiri a malo opingasa makina amatha kukwaniritsa zofunikira zopanga ndikuwonetsetsa kuti injini zamagalimoto zikuyenda bwino komanso zodalirika.
- Makampani Azamlengalenga: Zida monga choyikamo injini ndi zida zoyatsira ma injini zakuthambo zili ndi mawonekedwe ovuta komanso zofunika kwambiri pakuchotsa zinthu, kulondola kwa makina, komanso mawonekedwe apamwamba. Magazini yaikulu ya chida champhamvu ndi luso lapamwamba la makina opangira makina osakanikirana amatha kuthana ndi zovuta zopangira zinthu zosiyanasiyana (monga titaniyamu alloy, aluminiyamu alloy, etc.), kuonetsetsa kuti khalidwe ndi ntchito za zigawo zamlengalenga zimakwaniritsa miyezo yapamwamba.
- Makampani Opangira Makina Olemera: Monga kukonza magawo akuluakulu amtundu wa bokosi monga mabokosi ochepetsera ndi mabedi a zida zamakina. Zigawozi ndi zazikulu komanso zolemera kwambiri. Mapangidwe a spindle opingasa komanso luso lamphamvu lodulira la malo opingasa makina amatha kuwongolera makinawo, kuwonetsetsa kuti magawowo ndi olondola komanso apamwamba, kukwaniritsa msonkhano ndikugwiritsa ntchito makina olemera.
IV. Multi-table Machining Centers
(A) Makhalidwe Ogwira Ntchito
- Multi-table Online Clamping ndi Machining
Iwo ali oposa awiri worktables replaceable, ndi kuwombola worktables anazindikira kudzera mayendedwe mayendedwe. Panthawi yokonza makina, kuwombana kwapaintaneti kumatha kuzindikirika, ndiye kuti, kukonza ndi kutsitsa ndikutsitsa ma workpieces kumachitika nthawi imodzi. Mwachitsanzo, popanga gulu la magawo omwewo kapena osiyanasiyana, pomwe chogwirira ntchito patebulo limodzi chikupangidwa, zida zina zogwirira ntchito zimatha kutsitsa ndikutsitsa zida zogwirira ntchito ndi ntchito yokonzekera, kuwongolera kwambiri kugwiritsa ntchito chida cha makina ndikupanga bwino. - Advanced Control System ndi Large Capacity Tool Magazine
Imatengera makina apamwamba a CNC omwe ali ndi liwiro la makompyuta komanso mphamvu yayikulu yokumbukira, yomwe imatha kuthana ndi ntchito zamakina ovuta komanso malingaliro owongolera amitundu yambiri. Pa nthawi yomweyo, magazini chida ali ndi mphamvu yaikulu kukwaniritsa zosiyanasiyana zida zofunika pamene Machining workpieces osiyana. Mapangidwe ake ndi ovuta, ndipo chida cha makina chimakhala ndi malo akuluakulu kuti agwirizane ndi ma worktables angapo ndi njira zosinthira zogwirizana.
(B) Mafakitale Oyenera
- Zamagetsi ndi Zamagetsi Zamagetsi: Pakupanga batch ya zipolopolo ndi zida zamapangidwe azinthu zina zazing'ono zamagetsi, malo opangira matebulo angapo amatha kusintha mwachangu ntchito zosiyanasiyana zamakina kuti akwaniritse zofunikira zamakina amitundu yosiyanasiyana yazinthu. Mwachitsanzo, pakukonza zipolopolo za foni yam'manja, ma radiator apakompyuta ndi zida zina, kudzera muntchito yolumikizana yamitundu yambiri, kupanga bwino kumatheka kuti kukwaniritse kufunikira kwa msika pakukonzanso zinthu zamagetsi zamagetsi.
- Makampani a Zida Zamankhwala: Zida zachipatala nthawi zambiri zimakhala ndi zofunikira zosiyanasiyana komanso zolondola kwambiri. Malo opangira makina ambiri amatha kupanga mitundu yosiyanasiyana ya zida zachipatala pa chipangizo chimodzi, monga zogwirira ntchito ndi zida zolumikizirana. Kupyolera mu clamping ya pa intaneti komanso njira yowongolera yotsogola, kulondola kwa makinawo komanso kusasinthika kwa magawo kumatsimikiziridwa, kumapangitsa kuti zida zachipatala zizipanga bwino komanso kuti zitheke.
- Makina Opangira Makina Okhazikika: Pakupanga kwamagulu ang'onoang'ono azinthu zina zosinthidwa makonda, malo opangira makina ambiri amatha kuyankha mosavuta. Mwachitsanzo, pazigawo zosinthidwa mwamakina malinga ndi zofunikira za kasitomala, kuyitanitsa kulikonse sikungakhale ndi kuchuluka kwakukulu koma kosiyanasiyana. Mipikisano tebulo malo Machining akhoza mwamsanga kusintha ndondomeko Machining ndi clamping njira, kuchepetsa mtengo kupanga ndi kufupikitsa mkombero kupanga ndi kuonetsetsa khalidwe.
V. Compound Machining Centers
(A) Makhalidwe Ogwira Ntchito
- Multi-face Machining ndi High Precision Guarantee
Pambuyo pa kugwedeza kamodzi kwa workpiece, nkhope zambiri zimatha kupangidwa. Malo opangira makina a nkhope zisanu amatha kumaliza kukonza kwa nkhope zisanu kupatula nkhope yapansi yokwera pambuyo pa kugwedeza kamodzi, kukhala ndi ntchito za malo opangira makina oima ndi opingasa. Panthawi yokonza makina, kulolerana kwa malo ogwirira ntchito kumatha kutsimikiziridwa bwino, kupeŵa kudzikundikira zolakwika chifukwa cha ma clamping angapo. Mwachitsanzo, popanga zida zazamlengalenga zokhala ndi mawonekedwe ovuta komanso nkhope zingapo zopangira makina, malo opangira makina amatha kumaliza njira zingapo zopangira makina monga mphero, wotopetsa, kubowola pankhope zingapo mu clamping imodzi, kuonetsetsa kulondola kwapamalo pakati pa nkhope iliyonse. - Kuzindikira kwa Multifunction ndi Spindle kapena Table Rotation
Mtundu umodzi ndi wakuti spindle imazungulira pa ngodya yofanana kuti ikhale yoyima kapena yopingasa makina opangira; china chake ndi chakuti tebulo limazungulira ndi workpiece pamene spindle sasintha njira yake kuti akwaniritse makina a nkhope zisanu. Kapangidwe kazinthu zambiri kameneka kumathandizira kuti makina apawiri 中心 azitha kusintha magwiridwe antchito okhala ndi mawonekedwe osiyanasiyana komanso zofunikira zamakina, komanso zimapangitsa kuti pakhale zovuta komanso mtengo wokwera.
(B) Mafakitale Oyenera
- Mkulu-mapeto Nkhungu Kupanga Makampani: Kwa ena lalikulu, zovuta zimaumba gulu galimoto kapena jekeseni jekeseni zisamere pachabe, pawiri Machining likulu akhoza kumaliza mkulu-mwatsatanetsatane Machining a nkhope angapo nkhungu mu clamping limodzi, kuphatikizapo Machining wa cavities, pakati ndi mbali zosiyanasiyana mbali, kuwongolera kupanga mwatsatanetsatane kupanga ndi khalidwe lonse la nkhungu kusintha, ndi ntchito yochepa nkhungu pa kuchepetsa nkhungu, ndi ntchito yochepa. kuzungulira.
- Munda Wopanga Zinthu Zolondola Zamlengalenga: Zinthu zazikuluzikulu monga masamba ndi zoyikapo za injini zazamlengalenga zimakhala ndi mawonekedwe ovuta komanso zofunika kwambiri pakulondola komanso mawonekedwe apamwamba. Mipikisano nkhope Machining ndi mkulu-mwatsatanetsatane chitsimikizo mphamvu ya pawiri Machining pakati akhoza kukwaniritsa zofunika Machining wa zigawo zikuluzikuluzi, kuonetsetsa ntchito yawo ndi kudalirika pansi pa zinthu kwambiri ntchito monga kutentha ndi kuthamanga kwambiri.
- Mkulu-mapeto Zida Kupanga Makampani: Pakuti Machining wa zigawo zikuluzikulu za mkulu-mwatsatanetsatane CNC makina zida, monga Machining makama chida makina ndi mizati, pawiri Machining pakati akhoza kumaliza Mipikisano nkhope Machining wa zigawo zikuluzikulu izi, kuonetsetsa perpendicularity, kufanana 度 ndi zina udindo malo zolondola, ndi kuwongolera makina osokonekera onse, ndi kupititsa patsogolo makina osokonekera onse, ndi kupititsa patsogolo makina osokonekera ndi promo. kupita patsogolo kwaukadaulo kwamakampani opanga zida zapamwamba kwambiri.
VI. Mapeto
Malo opangira makina osunthika amatenga gawo lofunikira m'mafakitale monga tizigawo tating'onoting'ono tating'onoting'ono komanso kupanga nkhungu ndi zabwino zake zomangirira bwino komanso kuwongolera mwanzeru; yopingasa Machining malo chimagwiritsidwa ntchito m'minda monga galimoto ndi zakuthambo ndi ubwino wawo Mipikisano olamulira Machining, lalikulu mphamvu chida magazini ndi mtanda Machining; malo opangira ma tableti ambiri ndi oyenera kupanga ma batch kapena makonda m'mafakitale monga zamagetsi ndi zida zamagetsi, zida zamankhwala zomwe zimakhala ndi zida zawo zapaintaneti komanso kuthekera kogwira ntchito zambiri; makina opangira makina amakhala ndi malo ofunikira kwambiri m'mafakitale apamwamba kwambiri monga nkhungu zapamwamba kwambiri, kupanga mwatsatanetsatane zakuthambo ndi makina awo amitundu yambiri komanso mawonekedwe otsimikizika apamwamba. M'makampani amakono, malinga ndi magawo osiyanasiyana opangira makina ndi zochitika zopangira, kusankha koyenera ndikugwiritsa ntchito mitundu yosiyanasiyana ya malo opangira makina kumatha kuwonetsa ubwino wawo wogwira ntchito, kupititsa patsogolo luso la kupanga ndi khalidwe lazogulitsa, ndikulimbikitsa chitukuko cha mafakitale opangira nzeru, kulondola kwambiri komanso kuchita bwino kwambiri. Pakalipano, ndi kupita patsogolo kosalekeza kwa sayansi ndi luso lamakono, ntchito za malo opangira makina zidzapitilizidwa bwino ndi kukulitsidwa, kupereka chithandizo champhamvu chaukadaulo pakupanga zatsopano ndi kukweza makampani opanga zinthu.
Malo opangira makina osunthika amatenga gawo lofunikira m'mafakitale monga tizigawo tating'onoting'ono tating'onoting'ono komanso kupanga nkhungu ndi zabwino zake zomangirira bwino komanso kuwongolera mwanzeru; yopingasa Machining malo chimagwiritsidwa ntchito m'minda monga galimoto ndi zakuthambo ndi ubwino wawo Mipikisano olamulira Machining, lalikulu mphamvu chida magazini ndi mtanda Machining; malo opangira ma tableti ambiri ndi oyenera kupanga ma batch kapena makonda m'mafakitale monga zamagetsi ndi zida zamagetsi, zida zamankhwala zomwe zimakhala ndi zida zawo zapaintaneti komanso kuthekera kogwira ntchito zambiri; makina opangira makina amakhala ndi malo ofunikira kwambiri m'mafakitale apamwamba kwambiri monga nkhungu zapamwamba kwambiri, kupanga mwatsatanetsatane zakuthambo ndi makina awo amitundu yambiri komanso mawonekedwe otsimikizika apamwamba. M'makampani amakono, malinga ndi magawo osiyanasiyana opangira makina ndi zochitika zopangira, kusankha koyenera ndikugwiritsa ntchito mitundu yosiyanasiyana ya malo opangira makina kumatha kuwonetsa ubwino wawo wogwira ntchito, kupititsa patsogolo luso la kupanga ndi khalidwe lazogulitsa, ndikulimbikitsa chitukuko cha mafakitale opangira nzeru, kulondola kwambiri komanso kuchita bwino kwambiri. Pakalipano, ndi kupita patsogolo kosalekeza kwa sayansi ndi luso lamakono, ntchito za malo opangira makina zidzapitilizidwa bwino ndi kukulitsidwa, kupereka chithandizo champhamvu chaukadaulo pakupanga zatsopano ndi kukweza makampani opanga zinthu.